Thermal Spray Gun > Coating Wires

Aluminum Bronze Spray Wire 1.2 mm

4.6(38 reviews)Verified Supplier
Get Latest Price / UnitPrice on requestMOQ: 1 spool
Wire typeThermal spray wire
DiameterMultiple sizes
ProcessArc / flame spray
SpoolStandard spools
MOQ1 spool
AvailabilityConfirmed on enquiry
DeliveryDomestic & export
  • Tested before dispatch
  • Demo / site visit
  • Installation support
  • GST invoice
WhatsAppCall Now
Quality testedChecked before dispatch
Quote in 24 hrsPrice, stock, delivery
Demo / site visitSee it before you buy
Service & sparesSupport after install

Sizes & Price

Compare diameter and spool — then get the best price.

DiameterSpoolProcessBest for
1.6 mm 15 kg Arc spray General coating
3.2 mm 15 kg Arc spray Heavy build-up

Specifications

Technical details for planning, quotation and supply.

ProductAluminum Bronze Spray Wire 1.2 mm
Product NameAluminum Bronze Spray Wire
Diameter1.2 mm
Alloy TypeAluminum Bronze
Spray Process CompatibilityArc Spray, Flame Spray (confirmed on enquiry)
Pack Options15 kg spool, 20 kg spool, 25 kg spool, coil pack
Melting PointTo be confirmed
Hardness (As-Sprayed)To be confirmed
Bond StrengthTo be confirmed
Coating PurposeCorrosion protection, wear resistance, bearing surface rebuild

Product description

Details buyers use to confirm grade, use and supply.

Aluminum Bronze Wire for Thermal Spray Coating

Aluminum bronze alloys are chosen for thermal spray applications where a combination of high strength, good ductility, and outstanding corrosion resistance is required. The 1.2 mm diameter is a standard size compatible with most common arc spray systems and many large-wire flame spray torches, making it a versatile choice for job shops and dedicated maintenance facilities.

Typical coating applications include the restoration of worn bearing journals, pump shafts, and hydraulic rams, as well as the application of protective layers on marine hardware, valve bodies, and heat exchanger components. The as-sprayed coating can be machined or ground to final dimensions, providing an efficient rebuild solution that often outperforms the original substrate in corrosive service.

Coating Properties and Performance

When sprayed, aluminum bronze wire produces a coating with a characteristic golden-bronze appearance. The deposit exhibits low shrinkage, allowing thick build-ups without cracking. Its inherent oxidation resistance and low friction properties against steel make it a preferred choice for sliding wear applications in both freshwater and seawater environments. The coating also provides an excellent bearing surface, often used as an alternative to cast bronze overlays.

Pack Options and Availability

We understand that different jobs demand different run lengths. SPA2Z offers this wire in 15 kg spools, 20 kg spools, and 25 kg spools, as well as coil packs for high-volume users. This flexibility helps you minimize downtime for spool changes and manage inventory efficiently. All packs are wound to precision tension to ensure consistent, trouble-free feeding through your spray equipment.

About SPA2Z — Your Source for Aluminum Bronze Spray Wire 1.2 mm

SPA2Z supports industrial surface preparation and coating professionals with a practical, no-nonsense supply of thermal spray consumables. When you enquire about Aluminum Bronze Spray Wire 1.2 mm, our team focuses on understanding your specific spray process, substrate, and service environment to confirm compatibility and recommend the right pack size.

We serve manufacturing companies, maintenance teams, and surface preparation contractors across India and global markets. Our goal is to make sourcing straightforward: request a quote, receive a clear commercial offer, and get the wire you need to keep your coating operations running. Contact SPA2Z today to discuss your aluminum bronze spray wire requirements.

Applications

Where this coating wire is commonly used.

Bearing Journal Rebuild

Restore worn bearing seats and journals on shafts, rolls, and rotating equipment. The aluminum bronze coating provides an excellent bearing surface that can be finish-machined to precise tolerances.

Corrosion Protection

Apply a protective layer to pump components, valve bodies, marine hardware, and heat exchangers exposed to seawater, brackish water, or industrial chemicals.

Hydraulic Ram Repair

Rebuild scored or worn hydraulic cylinder rods. The coating offers good wear resistance and protects against further corrosion in demanding hydraulic systems.

Wear Surface Overlay

Create a wear-resistant, low-friction surface on sliding components, guides, and machine tool parts as an alternative to cast bronze overlays or sleeves.

FAQ

Which wire diameter should I choose?
It depends on your spray gun and the job. Common diameters are 1.6 mm, 2.0 mm, 2.5 mm and 3.2 mm. Confirm the tip size on your gun, or send a photo of your old spool.
Will this wire work with my arc or flame spray gun?
Our coating wires are made for arc spray and flame spray systems. Confirm the diameter your gun and contact tips are set for.
Do you supply spool or bulk quantities?
Yes. Order a single spool or bulk. Choose Kg, Spool or Coil and enter the quantity in the quote form.
How do I get the price and delivery time for wire?
Choose diameter and quantity, then share your location. We reply within 24 hours with price and delivery time.
Need a price? Ask us here.