Thermal Spray Gun > Coating Wires
Aluminum Bronze Spray Wire 1.2 mm
| Wire type | Thermal spray wire |
|---|---|
| Diameter | Multiple sizes |
| Process | Arc / flame spray |
| Spool | Standard spools |
| MOQ | 1 spool |
| Availability | Confirmed on enquiry |
| Delivery | Domestic & export |
- Tested before dispatch
- Demo / site visit
- Installation support
- GST invoice
Sizes & Price
Compare diameter and spool — then get the best price.
| Diameter | Spool | Process | Best for | |
|---|---|---|---|---|
| 1.6 mm | 15 kg | Arc spray | General coating | |
| 2.0 mmPopular | 15 kg | Arc spray | Popular size | |
| 3.2 mm | 15 kg | Arc spray | Heavy build-up |
Specifications
Technical details for planning, quotation and supply.
| Product | Aluminum Bronze Spray Wire 1.2 mm |
|---|---|
| Product Name | Aluminum Bronze Spray Wire |
| Diameter | 1.2 mm |
| Alloy Type | Aluminum Bronze |
| Spray Process Compatibility | Arc Spray, Flame Spray (confirmed on enquiry) |
| Pack Options | 15 kg spool, 20 kg spool, 25 kg spool, coil pack |
| Melting Point | To be confirmed |
| Hardness (As-Sprayed) | To be confirmed |
| Bond Strength | To be confirmed |
| Coating Purpose | Corrosion protection, wear resistance, bearing surface rebuild |
Product description
Details buyers use to confirm grade, use and supply.
Aluminum Bronze Wire for Thermal Spray Coating
Aluminum bronze alloys are chosen for thermal spray applications where a combination of high strength, good ductility, and outstanding corrosion resistance is required. The 1.2 mm diameter is a standard size compatible with most common arc spray systems and many large-wire flame spray torches, making it a versatile choice for job shops and dedicated maintenance facilities.
Typical coating applications include the restoration of worn bearing journals, pump shafts, and hydraulic rams, as well as the application of protective layers on marine hardware, valve bodies, and heat exchanger components. The as-sprayed coating can be machined or ground to final dimensions, providing an efficient rebuild solution that often outperforms the original substrate in corrosive service.
Coating Properties and Performance
When sprayed, aluminum bronze wire produces a coating with a characteristic golden-bronze appearance. The deposit exhibits low shrinkage, allowing thick build-ups without cracking. Its inherent oxidation resistance and low friction properties against steel make it a preferred choice for sliding wear applications in both freshwater and seawater environments. The coating also provides an excellent bearing surface, often used as an alternative to cast bronze overlays.
Pack Options and Availability
We understand that different jobs demand different run lengths. SPA2Z offers this wire in 15 kg spools, 20 kg spools, and 25 kg spools, as well as coil packs for high-volume users. This flexibility helps you minimize downtime for spool changes and manage inventory efficiently. All packs are wound to precision tension to ensure consistent, trouble-free feeding through your spray equipment.
About SPA2Z — Your Source for Aluminum Bronze Spray Wire 1.2 mm
SPA2Z supports industrial surface preparation and coating professionals with a practical, no-nonsense supply of thermal spray consumables. When you enquire about Aluminum Bronze Spray Wire 1.2 mm, our team focuses on understanding your specific spray process, substrate, and service environment to confirm compatibility and recommend the right pack size.
We serve manufacturing companies, maintenance teams, and surface preparation contractors across India and global markets. Our goal is to make sourcing straightforward: request a quote, receive a clear commercial offer, and get the wire you need to keep your coating operations running. Contact SPA2Z today to discuss your aluminum bronze spray wire requirements.
Applications
Where this coating wire is commonly used.
Bearing Journal Rebuild
Restore worn bearing seats and journals on shafts, rolls, and rotating equipment. The aluminum bronze coating provides an excellent bearing surface that can be finish-machined to precise tolerances.
Corrosion Protection
Apply a protective layer to pump components, valve bodies, marine hardware, and heat exchangers exposed to seawater, brackish water, or industrial chemicals.
Hydraulic Ram Repair
Rebuild scored or worn hydraulic cylinder rods. The coating offers good wear resistance and protects against further corrosion in demanding hydraulic systems.
Wear Surface Overlay
Create a wear-resistant, low-friction surface on sliding components, guides, and machine tool parts as an alternative to cast bronze overlays or sleeves.