Thermal Spray Gun > Coating Wires

Aluminum Bronze Spray Wire 4.0 mm

4.6(38 reviews)Verified Supplier
Get Latest Price / UnitPrice on requestMOQ: 1 spool
Wire typeThermal spray wire
DiameterMultiple sizes
ProcessArc / flame spray
SpoolStandard spools
MOQ1 spool
AvailabilityConfirmed on enquiry
DeliveryDomestic & export
  • Tested before dispatch
  • Demo / site visit
  • Installation support
  • GST invoice
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Quality testedChecked before dispatch
Quote in 24 hrsPrice, stock, delivery
Demo / site visitSee it before you buy
Service & sparesSupport after install

Sizes & Price

Compare diameter and spool — then get the best price.

DiameterSpoolProcessBest for
1.6 mm 15 kg Arc spray General coating
3.2 mm 15 kg Arc spray Heavy build-up

Specifications

Technical details for planning, quotation and supply.

ProductAluminum Bronze Spray Wire 4.0 mm
Product NameAluminum Bronze Spray Wire
Wire Diameter4.0 mm
Alloy TypeAluminum Bronze
Spray ProcessArc Spray / Flame Spray (confirmed on enquiry)
Pack Options15 kg Spool, 20 kg Spool, 25 kg Spool, Coil Pack
Coating PurposeCorrosion resistance, bearing surface rebuild, wear protection
Melting PointTo be confirmed on enquiry
Alloy Grade / ChemistryConfirmed on enquiry

Product description

Details buyers use to confirm grade, use and supply.

Aluminum Bronze Wire for Corrosion and Wear Protection

Aluminum bronze coatings are known for their excellent resistance to saltwater corrosion, cavitation, and metal-to-metal wear. This makes the 4.0 mm wire a practical choice for coating pump shafts, impellers, marine hardware, and plain bearings. The coating forms a protective, work-hardening surface that extends component life in demanding environments.

Spray Process and Application Fit

This wire is suitable for both electric arc spray and combustion flame spray systems. The 4.0 mm diameter is a common standard for high-deposition arc spray setups, offering a good balance between melt rate and coating thickness control. We confirm the specific wire grade and process fit with you before supply, ensuring the chemistry aligns with your coating objective—whether it's corrosion protection, dimensional restoration, or a bearing surface finish.

Pack Options and Handling

We offer flexible packaging to suit different workshop setups and project volumes. Spool packs in 15 kg, 20 kg, and 25 kg are precision-wound for smooth, snag-free feeding. Coil packs are available for users with dereeling equipment. Proper storage in a dry environment is recommended to maintain wire surface condition and feed consistency.

About SPA2Z — Your Source for Aluminum Bronze Spray Wire 4.0 mm

SPA2Z supports your thermal spray operations with practical supply of Aluminum Bronze Spray Wire 4.0 mm. We understand that coating quality starts with consistent, correctly graded consumables. Our focus is on providing clear wire grade confirmation, reliable pack sizes, and responsive quotation support so you can plan your coating jobs with confidence.

Whether you are setting up for a corrosion protection project, rebuilding worn shafts, or qualifying a new wire source for your job shop, we help you move from enquiry to delivery efficiently. Contact us to discuss your wire grade, diameter, and pack requirements, and we will provide a tailored quotation for your needs.

Applications

Where this coating wire is commonly used.

Corrosion Protection

Applied to pump shafts, impellers, and marine hardware to resist saltwater and chemical attack.

Bearing Surface Rebuild

Restores worn plain bearings and journals with a work-hardening, wear-resistant surface.

Dimensional Restoration

Builds up worn or mismachined steel components before final finishing.

Wear Resistance

Protects parts subject to metal-to-metal sliding wear, reducing maintenance frequency.

FAQ

Which wire diameter should I choose?
It depends on your spray gun and the job. Common diameters are 1.6 mm, 2.0 mm, 2.5 mm and 3.2 mm. Confirm the tip size on your gun, or send a photo of your old spool.
Will this wire work with my arc or flame spray gun?
Our coating wires are made for arc spray and flame spray systems. Confirm the diameter your gun and contact tips are set for.
Do you supply spool or bulk quantities?
Yes. Order a single spool or bulk. Choose Kg, Spool or Coil and enter the quantity in the quote form.
How do I get the price and delivery time for wire?
Choose diameter and quantity, then share your location. We reply within 24 hours with price and delivery time.
Need a price? Ask us here.