Thermal Spray Gun > Coating Wires
Aluminum Thermal Spray Wire 1.2 mm
| Wire type | Thermal spray wire |
|---|---|
| Diameter | Multiple sizes |
| Process | Arc / flame spray |
| Spool | Standard spools |
| MOQ | 1 spool |
| Availability | Confirmed on enquiry |
| Delivery | Domestic & export |
- Tested before dispatch
- Demo / site visit
- Installation support
- GST invoice
Sizes & Price
Compare diameter and spool — then get the best price.
| Diameter | Spool | Process | Best for | |
|---|---|---|---|---|
| 1.6 mm | 15 kg | Arc spray | General coating | |
| 2.0 mmPopular | 15 kg | Arc spray | Popular size | |
| 3.2 mm | 15 kg | Arc spray | Heavy build-up |
Specifications
Technical details for planning, quotation and supply.
| Product | Aluminum Thermal Spray Wire 1.2 mm |
|---|---|
| Product Name | Aluminum Thermal Spray Wire |
| Diameter | 1.2 mm |
| Spray Process | Arc Spray (primary); flame spray compatibility to be confirmed |
| Alloy / Grade | Confirmed on enquiry |
| Melting Point | Confirmed on enquiry |
| Pack Options | 15 kg spool | 20 kg spool | 25 kg spool | Coil pack |
| Availability | Confirmed on enquiry |
Product description
Details buyers use to confirm grade, use and supply.
Aluminum Arc Spray Wire for Corrosion Protection
This 1.2 mm aluminum wire is designed for use in electric arc spray systems. When sprayed, it produces a sacrificial coating that protects ferrous substrates from atmospheric and marine corrosion. The coating acts as a barrier and provides galvanic protection, making it a cost-effective alternative to hot-dip galvanizing for large or field-erected structures.
Typical applications include coating of steel bridges, offshore platforms, storage tanks, ductwork, and ship hulls. The wire feeds consistently through standard arc spray equipment, delivering stable spray patterns and high deposition efficiency. Process fit and specific alloy chemistry are confirmed on enquiry to ensure compatibility with your project requirements and spray system.
Pack Options and Handling
SPA2Z offers this wire in standard spool sizes of 15 kg, 20 kg, and 25 kg, as well as coil packs for larger-scale operations. Spools are wound to ensure smooth, snag-free feeding, minimizing downtime during coating operations. Proper storage in a dry environment is recommended to maintain wire surface condition and feedability.
About SPA2Z — Aluminum Thermal Spray Wire 1.2 mm
SPA2Z supports industrial buyers and contractors in sourcing reliable aluminum thermal spray wire for corrosion protection and surface engineering projects. We understand that coating performance depends on consistent wire quality, correct diameter, and proper pack configuration.
Our team assists with wire grade selection, diameter confirmation, and pack size planning based on your spray equipment and job scope. We supply to end-users, maintenance teams, and distributors, with a focus on practical, no-nonsense service. Every enquiry is handled with attention to your technical and commercial requirements.
- Diameter and alloy grade confirmation before supply
- Multiple pack options to match project scale
- Support for arc spray process compatibility
For a quotation or to discuss your wire specifications, contact SPA2Z today.
Applications
Where this coating wire is commonly used.
Steel Bridge Coating
Applied as a long-life anti-corrosion coating on structural steel bridges, reducing maintenance cycles.
Offshore & Marine Structures
Protects platforms, ship hulls, and marine equipment from severe saltwater corrosion.
Industrial Equipment Rebuild
Used to restore dimensions and protect large industrial components, tanks, and ductwork.
FAQ
Which wire diameter should I choose?
Will this wire work with my arc or flame spray gun?
Do you supply spool or bulk quantities?
How do I get the price and delivery time for wire?
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