Thermal Spray Gun > Coating Wires

Aluminum Thermal Spray Wire 2.5 mm

4.6(38 reviews)Verified Supplier
Get Latest Price / UnitPrice on requestMOQ: 1 spool
Wire typeThermal spray wire
DiameterMultiple sizes
ProcessArc / flame spray
SpoolStandard spools
MOQ1 spool
AvailabilityConfirmed on enquiry
DeliveryDomestic & export
  • Tested before dispatch
  • Demo / site visit
  • Installation support
  • GST invoice
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Quality testedChecked before dispatch
Quote in 24 hrsPrice, stock, delivery
Demo / site visitSee it before you buy
Service & sparesSupport after install

Sizes & Price

Compare diameter and spool — then get the best price.

DiameterSpoolProcessBest for
1.6 mm 15 kg Arc spray General coating
3.2 mm 15 kg Arc spray Heavy build-up

Specifications

Technical details for planning, quotation and supply.

ProductAluminum Thermal Spray Wire 2.5 mm
Product TypeThermal Spray Wire
Base MaterialAluminum
Diameter2.5 mm
Spray ProcessConfirmed on enquiry (Arc / Flame)
Alloy / GradeConfirmed on enquiry
Melting PointConfirmed on enquiry
Pack Options15 kg spool, 20 kg spool, 25 kg spool, coil pack
AvailabilityConfirmed on enquiry

Product description

Details buyers use to confirm grade, use and supply.

Aluminum Coating Wire for Arc and Flame Spray

Aluminum wire is widely specified for anti-corrosion coatings in marine, industrial, and infrastructure applications. The 2.5 mm diameter is a common size for high-deposition-rate arc spray setups, offering a balance between feedability and spray rate. The resulting coating acts as a sacrificial anode, protecting steel structures from atmospheric and immersion corrosion.

This wire is also used for dimensional restoration of worn aluminum components and as a bond coat in some multi-layer coating systems. Spray parameters, surface preparation requirements, and final coating properties depend on the specific spray equipment and application conditions. Our team can help you confirm process fit before ordering.

Pack Options and Ordering

We offer flexible pack sizes to match your production volume and handling setup:

  • 15 kg spool – suitable for lower-volume or trial runs
  • 20 kg spool – balanced option for regular production
  • 25 kg spool – high-volume, fewer changeovers
  • Coil pack – alternative format for specific feed systems

All packs are wound for consistent dereeling and tangle-free feeding. Let us know your preferred pack type and estimated monthly consumption when you enquire, and we will prepare a tailored quotation.

About SPA2Z — Aluminum Thermal Spray Wire 2.5 mm

SPA2Z supplies aluminum thermal spray wire to surface preparation contractors, fabrication workshops, and maintenance teams who need reliable coating consumables. We focus on helping you get the right wire grade, diameter, and pack format for your specific spray setup—whether you run electric arc or flame spray equipment.

When you contact us, we confirm process compatibility, pack availability, and lead time based on your location and order volume. Our goal is to make sourcing straightforward: you share your requirements, and we provide a clear quotation without unnecessary delays.

Applications

Where this coating wire is commonly used.

Corrosion Protection

Applied to steel structures, tanks, pipelines, and marine components as a sacrificial coating that resists atmospheric and immersion corrosion.

Surface Restoration

Used to rebuild worn or machined aluminum parts back to original dimensions before final finishing.

Bond Coats

Acts as an intermediate layer in multi-coat thermal spray systems to improve adhesion of subsequent coatings.

FAQ

Which wire diameter should I choose?
It depends on your spray gun and the job. Common diameters are 1.6 mm, 2.0 mm, 2.5 mm and 3.2 mm. Confirm the tip size on your gun, or send a photo of your old spool.
Will this wire work with my arc or flame spray gun?
Our coating wires are made for arc spray and flame spray systems. Confirm the diameter your gun and contact tips are set for.
Do you supply spool or bulk quantities?
Yes. Order a single spool or bulk. Choose Kg, Spool or Coil and enter the quantity in the quote form.
How do I get the price and delivery time for wire?
Choose diameter and quantity, then share your location. We reply within 24 hours with price and delivery time.
Need a price? Ask us here.