Thermal Spray Gun > Coating Wires

Aluminum Thermal Spray Wire 4.0 mm

4.6(38 reviews)Verified Supplier
Get Latest Price / UnitPrice on requestMOQ: 1 spool
Wire typeThermal spray wire
DiameterMultiple sizes
ProcessArc / flame spray
SpoolStandard spools
MOQ1 spool
AvailabilityConfirmed on enquiry
DeliveryDomestic & export
  • Tested before dispatch
  • Demo / site visit
  • Installation support
  • GST invoice
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Quality testedChecked before dispatch
Quote in 24 hrsPrice, stock, delivery
Demo / site visitSee it before you buy
Service & sparesSupport after install

Sizes & Price

Compare diameter and spool — then get the best price.

DiameterSpoolProcessBest for
1.6 mm 15 kg Arc spray General coating
3.2 mm 15 kg Arc spray Heavy build-up

Specifications

Technical details for planning, quotation and supply.

ProductAluminum Thermal Spray Wire 4.0 mm
Product NameAluminum Thermal Spray Wire
Wire Diameter4.0 mm
Alloy / GradeTo be confirmed on enquiry
Spray Process CompatibilityArc spray, Flame spray (confirm on enquiry)
Melting PointTo be confirmed on enquiry
Pack Options15 kg spool, 20 kg spool, 25 kg spool, coil pack
AvailabilitySubject to stock; confirmed on enquiry

Product description

Details buyers use to confirm grade, use and supply.

Aluminum Thermal Spray Wire for Corrosion Protection

Aluminum coatings are widely specified for protecting steel surfaces in marine, industrial, and infrastructure environments. The sprayed aluminum layer acts as a sacrificial anode, providing long-term barrier and galvanic protection even in aggressive conditions. Common uses include coating bridge components, offshore structures, storage tanks, and ductwork.

The 4.0 mm wire diameter is particularly effective in high-deposition-rate arc spray systems, where consistent wire feed and stable arc performance are critical. It can also be used in flame spray torches configured for this diameter. Because process parameters vary by equipment brand and model, SPA2Z recommends confirming the wire grade and spray process fit during the quotation stage.

Packaging and Handling

SPA2Z supplies this wire in standard pack sizes that suit most industrial spray setups. Buyers can choose from 15 kg spools, 20 kg spools, 25 kg spools, or coil packs depending on their machine's wire carrier and production volume. Spools are precision-wound to ensure smooth, tangle-free feeding, which helps maintain arc stability and coating quality during continuous operation.

Proper storage in a dry environment is recommended to preserve wire surface condition and prevent oxidation before use. For high-humidity workshops, sealed packaging can be arranged on request.

About SPA2Z — Aluminum Thermal Spray Wire 4.0 mm

SPA2Z supports industrial buyers and contractors in sourcing aluminum thermal spray wire that matches their equipment and coating specifications. We understand that wire grade, diameter, and pack type directly affect spray performance and coating integrity, so we focus on clarifying these details before quotation.

When you enquire about Aluminum Thermal Spray Wire 4.0 mm, our team helps you confirm the alloy composition, process compatibility (arc or flame), and preferred pack size. We then provide a commercial quote based on your volume and delivery requirements. This practical, specification-led approach is intended to help procurement teams, maintenance engineers, and coating contractors get the right wire without unnecessary trial and error.

Applications

Where this coating wire is commonly used.

Corrosion Protection

Sprayed onto steel bridges, tanks, and marine structures to provide long-term barrier and galvanic protection in corrosive environments.

Surface Restoration

Used to rebuild worn or machined aluminum components and to apply conductive coatings on non-conductive substrates.

Industrial Maintenance

Applied during plant shutdowns and field repairs to protect ductwork, pipework, and structural steel from atmospheric corrosion.

FAQ

Which wire diameter should I choose?
It depends on your spray gun and the job. Common diameters are 1.6 mm, 2.0 mm, 2.5 mm and 3.2 mm. Confirm the tip size on your gun, or send a photo of your old spool.
Will this wire work with my arc or flame spray gun?
Our coating wires are made for arc spray and flame spray systems. Confirm the diameter your gun and contact tips are set for.
Do you supply spool or bulk quantities?
Yes. Order a single spool or bulk. Choose Kg, Spool or Coil and enter the quantity in the quote form.
How do I get the price and delivery time for wire?
Choose diameter and quantity, then share your location. We reply within 24 hours with price and delivery time.
Need a price? Ask us here.