Thermal Spray Gun > Coating Wires

Bronze Spray Wire 2.5 mm

4.6(38 reviews)Verified Supplier
Get Latest Price / UnitPrice on requestMOQ: 1 spool
Wire typeThermal spray wire
DiameterMultiple sizes
ProcessArc / flame spray
SpoolStandard spools
MOQ1 spool
AvailabilityConfirmed on enquiry
DeliveryDomestic & export
  • Tested before dispatch
  • Demo / site visit
  • Installation support
  • GST invoice
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Quality testedChecked before dispatch
Quote in 24 hrsPrice, stock, delivery
Demo / site visitSee it before you buy
Service & sparesSupport after install

Sizes & Price

Compare diameter and spool — then get the best price.

DiameterSpoolProcessBest for
1.6 mm 15 kg Arc spray General coating
3.2 mm 15 kg Arc spray Heavy build-up

Specifications

Technical details for planning, quotation and supply.

ProductBronze Spray Wire 2.5 mm
Product TypeThermal Spray Wire
Base MaterialBronze Alloy
Wire Diameter2.5 mm
Spray Process CompatibilityArc Spray, Flame Spray
Pack Options15 kg Spool, 20 kg Spool, 25 kg Spool, Coil Pack
Specific Alloy GradeTo be confirmed on enquiry
Melting PointTo be confirmed on enquiry
Coating PurposeCorrosion protection, surface rebuild, bearing surfaces

Product description

Details buyers use to confirm grade, use and supply.

Bronze Coating Wire for Thermal Spray Applications

This 2.5 mm bronze wire is a consumable for thermal spray operations where a bronze alloy coating is required. The wire is fed through arc spray or combustion flame spray guns, melted, and atomized onto a prepared substrate. The resulting coating provides a uniform bronze layer that can be used for corrosion protection on steel structures, rebuilding worn shafts and bearing journals, or creating a surface with good frictional characteristics.

The 2.5 mm diameter is a common size compatible with many standard thermal spray systems. Wire feed consistency and clean alloy composition are important for achieving a stable spray plume and a dense, well-bonded coating. Buyers should confirm the specific bronze alloy grade and its suitability for their intended service environment—whether the priority is saline corrosion resistance, machinability, or compatibility with a particular seal or mating surface.

Pack Options and Handling

SPA2Z supplies this bronze spray wire on spools or in coils to match different equipment requirements. Standard pack sizes include 15 kg, 20 kg, and 25 kg spools. Coil packs are also available. The spooled format helps ensure smooth, tangle-free feeding from the wire drum or payoff unit to the spray gun, which is critical for maintaining a consistent coating quality during longer production runs.

About SPA2Z — Bronze Spray Wire 2.5 mm

SPA2Z supports industrial buyers who need reliable thermal spray consumables for surface preparation and coating projects. For this 2.5 mm bronze spray wire, we help procurement teams and workshop managers confirm the correct alloy grade, diameter, and pack size before purchase. Our focus is on practical supply: we provide clear pack options, respond to technical enquiries about wire compatibility with arc and flame spray equipment, and quote based on your required volume and delivery location.

If you are setting up a new coating line, replacing an existing wire specification, or sourcing a trial quantity for process qualification, contact SPA2Z with your wire grade and diameter requirements. We will provide a quotation and availability details without unnecessary delay.

Applications

Where this coating wire is commonly used.

Corrosion Protection

Applied to steel structures, tanks, and marine components to create a sacrificial or barrier bronze coating that resists atmospheric and immersion corrosion.

Dimensional Restoration

Used to rebuild worn shafts, bearing journals, and machine tool surfaces back to original dimensions before final machining.

Bearing Surface Preparation

Creates a bronze overlay with good frictional properties on plain bearings, bushings, and wear plates in industrial machinery.

FAQ

Which wire diameter should I choose?
It depends on your spray gun and the job. Common diameters are 1.6 mm, 2.0 mm, 2.5 mm and 3.2 mm. Confirm the tip size on your gun, or send a photo of your old spool.
Will this wire work with my arc or flame spray gun?
Our coating wires are made for arc spray and flame spray systems. Confirm the diameter your gun and contact tips are set for.
Do you supply spool or bulk quantities?
Yes. Order a single spool or bulk. Choose Kg, Spool or Coil and enter the quantity in the quote form.
How do I get the price and delivery time for wire?
Choose diameter and quantity, then share your location. We reply within 24 hours with price and delivery time.
Need a price? Ask us here.