Thermal Spray Gun > Coating Wires
Carbon Steel Spray Wire 3.2 mm
| Wire type | Thermal spray wire |
|---|---|
| Diameter | Multiple sizes |
| Process | Arc / flame spray |
| Spool | Standard spools |
| MOQ | 1 spool |
| Availability | Confirmed on enquiry |
| Delivery | Domestic & export |
- Tested before dispatch
- Demo / site visit
- Installation support
- GST invoice
Sizes & Price
Compare diameter and spool — then get the best price.
| Diameter | Spool | Process | Best for | |
|---|---|---|---|---|
| 1.6 mm | 15 kg | Arc spray | General coating | |
| 2.0 mmPopular | 15 kg | Arc spray | Popular size | |
| 3.2 mm | 15 kg | Arc spray | Heavy build-up |
Specifications
Technical details for planning, quotation and supply.
| Product | Carbon Steel Spray Wire 3.2 mm |
|---|---|
| Product Type | Thermal Spray Wire |
| Base Material | Carbon Steel |
| Wire Diameter | 3.2 mm |
| Spray Process Compatibility | Arc Spray, Flame Spray (confirmed on enquiry) |
| Pack Options | 15 kg Spool, 20 kg Spool, 25 kg Spool, Coil Pack |
| Alloy/Grade | To be confirmed on enquiry |
| Melting Point | To be confirmed on enquiry |
| Coating Purpose | Corrosion protection, dimensional restoration, wear resistance |
Product description
Details buyers use to confirm grade, use and supply.
Carbon Steel Wire for Arc and Flame Spray
Carbon steel spray wire serves as a foundational material in thermal spray coating operations. The 3.2 mm diameter is a widely accepted size that feeds smoothly through standard drive rolls and torches, providing a stable arc and consistent melt rate. The resulting coatings offer good machinability and bond strength, making them suitable as both a final work surface and a bond coat for other materials.
This wire is typically selected for rebuilding parts that have suffered wear or corrosion, restoring them to original dimensions without the high heat input of welding. It is also applied as a protective layer on new fabrications destined for corrosive environments. The coating's hardness and porosity can be influenced by spray parameters, allowing operators to tailor the deposit to the job.
Pack Options and Handling
SPA2Z offers this wire in multiple pack configurations to match your equipment and throughput. Standard options include 15 kg spools, 20 kg spools, and 25 kg spools, as well as coil packs for high-volume, continuous-feed applications. Proper storage in a dry environment is recommended to maintain wire surface condition and ensure trouble-free feeding.
About SPA2Z — Your Source for Carbon Steel Spray Wire 3.2 mm
SPA2Z supports industrial buyers by supplying thermal spray consumables, including this 3.2 mm carbon steel wire, as part of a broader range of surface preparation and coating solutions. We understand that process compatibility is critical. Our team assists with confirming the suitability of this wire for your specific arc or flame spray system, helping you avoid costly trial and error.
Whether you need a single spool for a trial run or scheduled bulk deliveries for ongoing production, we provide a straightforward enquiry process. We focus on practical support: verifying available pack sizes, discussing lead times, and providing a clear commercial quotation. For buyers seeking a dependable supply of coating wires without the complexity, SPA2Z offers a direct path from enquiry to delivery.
Applications
Where this coating wire is commonly used.
Dimensional Restoration
Rebuilding worn shafts, journals, bearing housings, and hydraulic rods back to original specifications without the distortion risk of welding.
Corrosion Protection
Applying a sacrificial or barrier coating on structural steel, tanks, and fabrications exposed to industrial or marine atmospheres.
Wear Resistance
Creating a hard, wear-resistant surface on machine elements like conveyor rollers, impellers, and press fits to extend service life.
Bond Coats
Serving as an economical bond coat or build-up layer beneath more expensive or specialized top-coat materials.