Thermal Spray Gun > Coating Wires

Carbon Steel Spray Wire 3.2 mm

4.6(38 reviews)Verified Supplier
Get Latest Price / UnitPrice on requestMOQ: 1 spool
Wire typeThermal spray wire
DiameterMultiple sizes
ProcessArc / flame spray
SpoolStandard spools
MOQ1 spool
AvailabilityConfirmed on enquiry
DeliveryDomestic & export
  • Tested before dispatch
  • Demo / site visit
  • Installation support
  • GST invoice
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Quality testedChecked before dispatch
Quote in 24 hrsPrice, stock, delivery
Demo / site visitSee it before you buy
Service & sparesSupport after install

Sizes & Price

Compare diameter and spool — then get the best price.

DiameterSpoolProcessBest for
1.6 mm 15 kg Arc spray General coating
3.2 mm 15 kg Arc spray Heavy build-up

Specifications

Technical details for planning, quotation and supply.

ProductCarbon Steel Spray Wire 3.2 mm
Product TypeThermal Spray Wire
Base MaterialCarbon Steel
Wire Diameter3.2 mm
Spray Process CompatibilityArc Spray, Flame Spray (confirmed on enquiry)
Pack Options15 kg Spool, 20 kg Spool, 25 kg Spool, Coil Pack
Alloy/GradeTo be confirmed on enquiry
Melting PointTo be confirmed on enquiry
Coating PurposeCorrosion protection, dimensional restoration, wear resistance

Product description

Details buyers use to confirm grade, use and supply.

Carbon Steel Wire for Arc and Flame Spray

Carbon steel spray wire serves as a foundational material in thermal spray coating operations. The 3.2 mm diameter is a widely accepted size that feeds smoothly through standard drive rolls and torches, providing a stable arc and consistent melt rate. The resulting coatings offer good machinability and bond strength, making them suitable as both a final work surface and a bond coat for other materials.

This wire is typically selected for rebuilding parts that have suffered wear or corrosion, restoring them to original dimensions without the high heat input of welding. It is also applied as a protective layer on new fabrications destined for corrosive environments. The coating's hardness and porosity can be influenced by spray parameters, allowing operators to tailor the deposit to the job.

Pack Options and Handling

SPA2Z offers this wire in multiple pack configurations to match your equipment and throughput. Standard options include 15 kg spools, 20 kg spools, and 25 kg spools, as well as coil packs for high-volume, continuous-feed applications. Proper storage in a dry environment is recommended to maintain wire surface condition and ensure trouble-free feeding.

About SPA2Z — Your Source for Carbon Steel Spray Wire 3.2 mm

SPA2Z supports industrial buyers by supplying thermal spray consumables, including this 3.2 mm carbon steel wire, as part of a broader range of surface preparation and coating solutions. We understand that process compatibility is critical. Our team assists with confirming the suitability of this wire for your specific arc or flame spray system, helping you avoid costly trial and error.

Whether you need a single spool for a trial run or scheduled bulk deliveries for ongoing production, we provide a straightforward enquiry process. We focus on practical support: verifying available pack sizes, discussing lead times, and providing a clear commercial quotation. For buyers seeking a dependable supply of coating wires without the complexity, SPA2Z offers a direct path from enquiry to delivery.

Applications

Where this coating wire is commonly used.

Dimensional Restoration

Rebuilding worn shafts, journals, bearing housings, and hydraulic rods back to original specifications without the distortion risk of welding.

Corrosion Protection

Applying a sacrificial or barrier coating on structural steel, tanks, and fabrications exposed to industrial or marine atmospheres.

Wear Resistance

Creating a hard, wear-resistant surface on machine elements like conveyor rollers, impellers, and press fits to extend service life.

Bond Coats

Serving as an economical bond coat or build-up layer beneath more expensive or specialized top-coat materials.

FAQ

Which wire diameter should I choose?
It depends on your spray gun and the job. Common diameters are 1.6 mm, 2.0 mm, 2.5 mm and 3.2 mm. Confirm the tip size on your gun, or send a photo of your old spool.
Will this wire work with my arc or flame spray gun?
Our coating wires are made for arc spray and flame spray systems. Confirm the diameter your gun and contact tips are set for.
Do you supply spool or bulk quantities?
Yes. Order a single spool or bulk. Choose Kg, Spool or Coil and enter the quantity in the quote form.
How do I get the price and delivery time for wire?
Choose diameter and quantity, then share your location. We reply within 24 hours with price and delivery time.
Need a price? Ask us here.