Thermal Spray Gun > Coating Powder
Ceramic Zirconia Powder [-270+400]
| Powder | Thermal spray powder |
|---|---|
| Mesh | Multiple meshes |
| Process | HVOF / plasma |
| Pack | Sealed packs |
| MOQ | 1 pack |
| Availability | Confirmed on enquiry |
| Delivery | Domestic & export |
- Tested before dispatch
- Demo / site visit
- Installation support
- GST invoice
Mesh & Price
Compare mesh and packing — then request price.
| Mesh | Density | Process | Best for | |
|---|---|---|---|---|
| −140 +325Popular | — | HVOF / plasma | Popular mesh | |
| −325 | — | Plasma | Fine coat |
Specifications
Technical details for planning, quotation and supply.
| Product | Ceramic Zirconia Powder [-270+400] |
|---|---|
| Product Name | Ceramic Zirconia Powder |
| Mesh Size | -270+400 |
| Chemistry | Zirconia (ZrO2) based |
| Morphology | Spherical / Blocky (typical for thermal spray) |
| Manufacturing Process | Agglomerated & Sintered or Fused & Crushed |
| Compatible Processes | HVOF, Plasma Spray, Flame Spray |
| Coating Hardness | High (exact HV to be confirmed on enquiry) |
| Pack Sizes | 5 kg tin, 10 kg tin, 25 kg pail |
| Availability | On enquiry |
Product description
Details buyers use to confirm grade, use and supply.
Thermal Spray Grade Zirconia Powder
Zirconia-based ceramic coatings are widely specified for their thermal barrier properties, chemical inertness, and resistance to high-temperature wear. The -270+400 mesh particle size distribution is a common requirement for achieving consistent powder flow, controlled melting, and optimal coating density in automated thermal spray operations.
This powder is typically processed via agglomerated and sintered or fused and crushed manufacturing routes to ensure the correct morphology for reliable feeding. The resulting coatings exhibit excellent hardness and a low coefficient of friction, making them suitable for protecting parts in pumps, valves, aerospace components, and industrial machinery.
Process Compatibility and Selection
Selecting the correct powder grade is critical for coating performance. The -270+400 mesh cut is generally preferred for processes requiring a finer particle distribution to achieve a smooth as-sprayed surface finish. While this powder is compatible with multiple thermal spray processes, the optimal choice depends on your specific coating requirements, substrate material, and equipment setup.
- HVOF (High Velocity Oxy-Fuel): Produces very dense, well-bonded coatings with low porosity.
- Plasma Spray: Offers flexibility for a wide range of ceramics and is suitable for thick thermal barrier coatings.
- Flame Spray: A cost-effective option for less critical wear applications and dimensional restoration.
We recommend discussing your application parameters with our technical team to confirm the ideal powder specification for your process.
About SPA2Z — Your Source for Ceramic Zirconia Powder
SPA2Z supports industrial coating applicators and maintenance teams in sourcing specialized thermal spray consumables. We understand that consistent powder quality directly impacts coating integrity, deposition efficiency, and operational costs. For buyers of Ceramic Zirconia Powder [-270+400], we focus on providing clear technical communication, reliable pack sizes, and a straightforward enquiry process.
Whether you are benchmarking a new coating specification, qualifying an alternative powder source, or fulfilling a recurring production requirement, SPA2Z is equipped to assist with your enquiry. We supply this powder in standard pack options, including 5 kg tins, 10 kg tins, and 25 kg pails, and we can discuss your specific volume and delivery needs.
Contact us today to request a detailed powder specification sheet and a competitive commercial quotation.
Applications
Where this powder is commonly sprayed.
Wear Resistance
Protects pump sleeves, shafts, and mechanical seals from abrasive wear and galling in industrial fluid handling systems.
Thermal Barriers
Insulates combustion chambers, turbine blades, and exhaust components from high-temperature degradation and thermal cycling.
Chemical Protection
Provides an inert barrier against corrosive chemicals in valves, process equipment, and chemical processing plants.