Thermal Spray Gun > Coating Powder

Chromium Carbide Nickel Powder 45-90 µm

4.6(38 reviews)Verified Supplier
Get Latest Price / UnitPrice on requestMOQ: 1 pack
PowderThermal spray powder
MeshMultiple meshes
ProcessHVOF / plasma
PackSealed packs
MOQ1 pack
AvailabilityConfirmed on enquiry
DeliveryDomestic & export
  • Tested before dispatch
  • Demo / site visit
  • Installation support
  • GST invoice
WhatsAppCall Now
Quality testedChecked before dispatch
Quote in 24 hrsPrice, stock, delivery
Demo / site visitSee it before you buy
Service & sparesSupport after install

Mesh & Price

Compare mesh and packing — then request price.

MeshDensityProcessBest for
−325 — Plasma Fine coat

Specifications

Technical details for planning, quotation and supply.

ProductChromium Carbide Nickel Powder 45-90 µm
Product NameChromium Carbide Nickel Powder
Material TypeCrC-NiCr (Chromium Carbide – Nickel Chromium)
Particle Size45-90 µm
MorphologySpherical / Spheroidal (typical for thermal spray)
Manufacturing ProcessAgglomerated and sintered (typical)
Chemical CompositionTypical: 75% Cr3C2, 25% NiCr (needs confirmation per lot)
Hardness (Coating)Approx. 800-1100 HV (needs confirmation per process)
Suitable Spray ProcessesHVOF, Plasma Spray, Flame Spray (fit on enquiry)
Pack Sizes5 kg tin, 10 kg tin, 25 kg pail
AvailabilityQuotation on request

Product description

Details buyers use to confirm grade, use and supply.

About Chromium Carbide Nickel Powder

Chromium Carbide Nickel powder is a composite material consisting of hard chromium carbide particles embedded in a nickel-chromium matrix. The carbide phase provides excellent hardness and wear resistance, while the metallic binder contributes toughness and corrosion resistance. This combination makes it a standard choice for hard chrome replacement and for protecting boiler tubes, fan blades, and other industrial components operating in harsh environments.

Typical Thermal Spray Processes

This powder is compatible with several thermal spray methods. The 45-90 µm particle size is frequently specified for HVOF spraying, where high particle velocity produces coatings with low porosity and high bond strength. It can also be used in plasma spray and, in some cases, flame spray setups. The optimal process depends on the part geometry, coating thickness required, and the end-use environment.

Coating Performance

Coatings produced from this powder typically exhibit high macrohardness and excellent sliding wear resistance. They perform well in service temperatures up to approximately 800-900°C, where the chromium carbide phase remains stable. Common uses include dimensional restoration and wear protection on shafts, rolls, and hydraulic rods. The nickel-chromium matrix also offers good resistance to oxidation and many industrial chemicals.

About SPA2Z — Your Source for Chromium Carbide Nickel Powder

SPA2Z supports industrial buyers who need reliable coating powders for maintenance and production. We understand that powder quality directly impacts coating performance, so we help you confirm the grade, particle size distribution, and packaging before you order. Whether you are testing a new coating specification or replenishing production stock, we provide a straightforward enquiry process to get you the information you need.

We work with surface preparation contractors, fabrication workshops, and engineering teams across India and global markets. Our focus is on making powder selection practical: we discuss your spray process, the component you are coating, and the wear environment to ensure the powder grade fits your application. From 5 kg trial tins to larger production quantities, we help you move forward with confidence.

Applications

Where this powder is commonly sprayed.

Boiler Tube Protection

Used to coat boiler tubes in power generation and waste-to-energy plants to resist high-temperature erosion and corrosion.

Hydraulic Rods and Shafts

Applied as a hard chrome alternative on hydraulic rods, pump shafts, and compressor shafts to improve wear life.

Fan and Impeller Blades

Protects industrial fan blades and impellers handling abrasive dust or particulate-laden gas streams.

Dimensional Restoration

Used to rebuild worn components in heavy machinery, printing rolls, and steel mill rolls.

FAQ

Which mesh size should I choose?
Mesh depends on your spray process and coating requirement. Use the mesh table on the product page, or select Custom and describe your need.
Which spray processes are supported?
Typical processes include HVOF, plasma spray, flame spray and cold spray. Select your process in the quote form so we quote the right grade.
Can I order a sample or bulk powder?
Yes. Ask for a sample bottle or bulk drums. Enter quantity and choose Kg, Bottle or Drum in the form.
Can you share a certificate or material data sheet?
Yes. Request a COA or datasheet in your enquiry and we share available documents with the quote.
Need a price? Ask us here.