Thermal Spray Gun > Coating Powder
Chromium Carbide Nickel Powder 45-90 µm
| Powder | Thermal spray powder |
|---|---|
| Mesh | Multiple meshes |
| Process | HVOF / plasma |
| Pack | Sealed packs |
| MOQ | 1 pack |
| Availability | Confirmed on enquiry |
| Delivery | Domestic & export |
- Tested before dispatch
- Demo / site visit
- Installation support
- GST invoice
Mesh & Price
Compare mesh and packing — then request price.
| Mesh | Density | Process | Best for | |
|---|---|---|---|---|
| −140 +325Popular | — | HVOF / plasma | Popular mesh | |
| −325 | — | Plasma | Fine coat |
Specifications
Technical details for planning, quotation and supply.
| Product | Chromium Carbide Nickel Powder 45-90 µm |
|---|---|
| Product Name | Chromium Carbide Nickel Powder |
| Material Type | CrC-NiCr (Chromium Carbide – Nickel Chromium) |
| Particle Size | 45-90 µm |
| Morphology | Spherical / Spheroidal (typical for thermal spray) |
| Manufacturing Process | Agglomerated and sintered (typical) |
| Chemical Composition | Typical: 75% Cr3C2, 25% NiCr (needs confirmation per lot) |
| Hardness (Coating) | Approx. 800-1100 HV (needs confirmation per process) |
| Suitable Spray Processes | HVOF, Plasma Spray, Flame Spray (fit on enquiry) |
| Pack Sizes | 5 kg tin, 10 kg tin, 25 kg pail |
| Availability | Quotation on request |
Product description
Details buyers use to confirm grade, use and supply.
About Chromium Carbide Nickel Powder
Chromium Carbide Nickel powder is a composite material consisting of hard chromium carbide particles embedded in a nickel-chromium matrix. The carbide phase provides excellent hardness and wear resistance, while the metallic binder contributes toughness and corrosion resistance. This combination makes it a standard choice for hard chrome replacement and for protecting boiler tubes, fan blades, and other industrial components operating in harsh environments.
Typical Thermal Spray Processes
This powder is compatible with several thermal spray methods. The 45-90 µm particle size is frequently specified for HVOF spraying, where high particle velocity produces coatings with low porosity and high bond strength. It can also be used in plasma spray and, in some cases, flame spray setups. The optimal process depends on the part geometry, coating thickness required, and the end-use environment.
Coating Performance
Coatings produced from this powder typically exhibit high macrohardness and excellent sliding wear resistance. They perform well in service temperatures up to approximately 800-900°C, where the chromium carbide phase remains stable. Common uses include dimensional restoration and wear protection on shafts, rolls, and hydraulic rods. The nickel-chromium matrix also offers good resistance to oxidation and many industrial chemicals.
About SPA2Z — Your Source for Chromium Carbide Nickel Powder
SPA2Z supports industrial buyers who need reliable coating powders for maintenance and production. We understand that powder quality directly impacts coating performance, so we help you confirm the grade, particle size distribution, and packaging before you order. Whether you are testing a new coating specification or replenishing production stock, we provide a straightforward enquiry process to get you the information you need.
We work with surface preparation contractors, fabrication workshops, and engineering teams across India and global markets. Our focus is on making powder selection practical: we discuss your spray process, the component you are coating, and the wear environment to ensure the powder grade fits your application. From 5 kg trial tins to larger production quantities, we help you move forward with confidence.
Applications
Where this powder is commonly sprayed.
Boiler Tube Protection
Used to coat boiler tubes in power generation and waste-to-energy plants to resist high-temperature erosion and corrosion.
Hydraulic Rods and Shafts
Applied as a hard chrome alternative on hydraulic rods, pump shafts, and compressor shafts to improve wear life.
Fan and Impeller Blades
Protects industrial fan blades and impellers handling abrasive dust or particulate-laden gas streams.
Dimensional Restoration
Used to rebuild worn components in heavy machinery, printing rolls, and steel mill rolls.