Thermal Spray Gun > Coating Wires
Copper Thermal Spray Wire 1.2 mm
| Wire type | Thermal spray wire |
|---|---|
| Diameter | Multiple sizes |
| Process | Arc / flame spray |
| Spool | Standard spools |
| MOQ | 1 spool |
| Availability | Confirmed on enquiry |
| Delivery | Domestic & export |
- Tested before dispatch
- Demo / site visit
- Installation support
- GST invoice
Sizes & Price
Compare diameter and spool — then get the best price.
| Diameter | Spool | Process | Best for | |
|---|---|---|---|---|
| 1.6 mm | 15 kg | Arc spray | General coating | |
| 2.0 mmPopular | 15 kg | Arc spray | Popular size | |
| 3.2 mm | 15 kg | Arc spray | Heavy build-up |
Specifications
Technical details for planning, quotation and supply.
| Product | Copper Thermal Spray Wire 1.2 mm |
|---|---|
| Material | Copper |
| Diameter | 1.2 mm |
| Spray Process | Arc Spray (confirmed on enquiry) |
| Pack Options | 15 kg spool, 20 kg spool, 25 kg spool, coil pack |
| Alloy/Grade | To be confirmed on enquiry |
| Melting Point | To be confirmed on enquiry |
| Availability | Stock subject to confirmation |
Product description
Details buyers use to confirm grade, use and supply.
Copper Wire for Arc Spray Coating
Copper thermal spray wire is selected when the coating needs to carry current, resist galling, or provide a metallic build-up layer. In arc spray, two electrically charged wires meet at the gun tip, melt, and are atomized onto the prepared surface. The 1.2 mm diameter works with most standard arc spray equipment and provides a stable spray pattern when parameters are set correctly.
Typical uses include restoring worn bearing housings, applying conductive paths, and creating corrosion barriers on steel structures. The coating quality depends on surface preparation, spray distance, and gas pressure — our team can discuss these variables when you enquire.
Pack Options and Handling
We supply this wire on 15 kg, 20 kg, and 25 kg spools, as well as coil packs for users with different machine setups. Spools are wound to prevent tangling during continuous feeding. Coil packs suit older or larger-capacity wire feed systems. Let us know your machine model and preferred pack style when requesting a quotation.
Store copper wire in dry conditions to avoid surface oxidation before use. While light tarnish does not typically affect arc spray performance, heavy oxidation may require cleaning. We ship in sealed packaging to protect the wire during transit.
About SPA2Z — Copper Thermal Spray Wire Supply
SPA2Z supports buyers who need reliable copper thermal spray wire for arc spray applications. We focus on practical supply: helping you confirm the right diameter, pack size, and grade for your coating job. Whether you are coating bearing journals, applying conductive layers, or rebuilding worn parts, we provide wire that feeds consistently and melts cleanly.
Our team can discuss your spray parameters, substrate material, and coating thickness requirements to ensure the wire matches your process. We serve workshops, maintenance crews, and distributors across India and international markets — with clear communication, on-time dispatch, and enquiry-based pricing.
- 1.2 mm copper wire for arc spray systems
- Spool and coil pack options to fit your feed setup
- Technical guidance on process fit and coating suitability
- Quotation-based supply — no hidden pricing
Applications
Where this coating wire is commonly used.
Electrical Conductivity Coatings
Applied to create conductive surfaces on non-conductive substrates or to improve grounding paths on industrial components.
Bearing Repair and Build-Up
Used to restore worn babbitt bearing housings and journals, providing a machinable copper layer before final finishing.
Corrosion Protection
Acts as a barrier coating on steel structures exposed to mild corrosive environments, often as part of a multi-layer system.
Anti-Galling Surfaces
Applied to threaded connections and sliding parts where copper's natural lubricity helps prevent seizing under load.