Thermal Spray Gun > Coating Wires

Copper Thermal Spray Wire 1.2 mm

4.6(38 reviews)Verified Supplier
Get Latest Price / UnitPrice on requestMOQ: 1 spool
Wire typeThermal spray wire
DiameterMultiple sizes
ProcessArc / flame spray
SpoolStandard spools
MOQ1 spool
AvailabilityConfirmed on enquiry
DeliveryDomestic & export
  • Tested before dispatch
  • Demo / site visit
  • Installation support
  • GST invoice
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Quality testedChecked before dispatch
Quote in 24 hrsPrice, stock, delivery
Demo / site visitSee it before you buy
Service & sparesSupport after install

Sizes & Price

Compare diameter and spool — then get the best price.

DiameterSpoolProcessBest for
1.6 mm 15 kg Arc spray General coating
3.2 mm 15 kg Arc spray Heavy build-up

Specifications

Technical details for planning, quotation and supply.

ProductCopper Thermal Spray Wire 1.2 mm
MaterialCopper
Diameter1.2 mm
Spray ProcessArc Spray (confirmed on enquiry)
Pack Options15 kg spool, 20 kg spool, 25 kg spool, coil pack
Alloy/GradeTo be confirmed on enquiry
Melting PointTo be confirmed on enquiry
AvailabilityStock subject to confirmation

Product description

Details buyers use to confirm grade, use and supply.

Copper Wire for Arc Spray Coating

Copper thermal spray wire is selected when the coating needs to carry current, resist galling, or provide a metallic build-up layer. In arc spray, two electrically charged wires meet at the gun tip, melt, and are atomized onto the prepared surface. The 1.2 mm diameter works with most standard arc spray equipment and provides a stable spray pattern when parameters are set correctly.

Typical uses include restoring worn bearing housings, applying conductive paths, and creating corrosion barriers on steel structures. The coating quality depends on surface preparation, spray distance, and gas pressure — our team can discuss these variables when you enquire.

Pack Options and Handling

We supply this wire on 15 kg, 20 kg, and 25 kg spools, as well as coil packs for users with different machine setups. Spools are wound to prevent tangling during continuous feeding. Coil packs suit older or larger-capacity wire feed systems. Let us know your machine model and preferred pack style when requesting a quotation.

Store copper wire in dry conditions to avoid surface oxidation before use. While light tarnish does not typically affect arc spray performance, heavy oxidation may require cleaning. We ship in sealed packaging to protect the wire during transit.

About SPA2Z — Copper Thermal Spray Wire Supply

SPA2Z supports buyers who need reliable copper thermal spray wire for arc spray applications. We focus on practical supply: helping you confirm the right diameter, pack size, and grade for your coating job. Whether you are coating bearing journals, applying conductive layers, or rebuilding worn parts, we provide wire that feeds consistently and melts cleanly.

Our team can discuss your spray parameters, substrate material, and coating thickness requirements to ensure the wire matches your process. We serve workshops, maintenance crews, and distributors across India and international markets — with clear communication, on-time dispatch, and enquiry-based pricing.

  • 1.2 mm copper wire for arc spray systems
  • Spool and coil pack options to fit your feed setup
  • Technical guidance on process fit and coating suitability
  • Quotation-based supply — no hidden pricing

Applications

Where this coating wire is commonly used.

Electrical Conductivity Coatings

Applied to create conductive surfaces on non-conductive substrates or to improve grounding paths on industrial components.

Bearing Repair and Build-Up

Used to restore worn babbitt bearing housings and journals, providing a machinable copper layer before final finishing.

Corrosion Protection

Acts as a barrier coating on steel structures exposed to mild corrosive environments, often as part of a multi-layer system.

Anti-Galling Surfaces

Applied to threaded connections and sliding parts where copper's natural lubricity helps prevent seizing under load.

FAQ

Which wire diameter should I choose?
It depends on your spray gun and the job. Common diameters are 1.6 mm, 2.0 mm, 2.5 mm and 3.2 mm. Confirm the tip size on your gun, or send a photo of your old spool.
Will this wire work with my arc or flame spray gun?
Our coating wires are made for arc spray and flame spray systems. Confirm the diameter your gun and contact tips are set for.
Do you supply spool or bulk quantities?
Yes. Order a single spool or bulk. Choose Kg, Spool or Coil and enter the quantity in the quote form.
How do I get the price and delivery time for wire?
Choose diameter and quantity, then share your location. We reply within 24 hours with price and delivery time.
Need a price? Ask us here.