Thermal Spray Gun > Coating Wires

Copper Thermal Spray Wire 3.0 mm

4.6(38 reviews)Verified Supplier
Get Latest Price / UnitPrice on requestMOQ: 1 spool
Wire typeThermal spray wire
DiameterMultiple sizes
ProcessArc / flame spray
SpoolStandard spools
MOQ1 spool
AvailabilityConfirmed on enquiry
DeliveryDomestic & export
  • Tested before dispatch
  • Demo / site visit
  • Installation support
  • GST invoice
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Quality testedChecked before dispatch
Quote in 24 hrsPrice, stock, delivery
Demo / site visitSee it before you buy
Service & sparesSupport after install

Sizes & Price

Compare diameter and spool — then get the best price.

DiameterSpoolProcessBest for
1.6 mm 15 kg Arc spray General coating
3.2 mm 15 kg Arc spray Heavy build-up

Specifications

Technical details for planning, quotation and supply.

ProductCopper Thermal Spray Wire 3.0 mm
Product TypeThermal Spray Wire
Base MaterialCopper
Diameter3.0 mm
Spray ProcessArc Spray / Flame Spray (confirm on enquiry)
Pack Options15 kg spool, 20 kg spool, 25 kg spool, coil pack
Alloy / GradeTo be confirmed on enquiry
PurityTo be confirmed on enquiry
Melting PointTo be confirmed on enquiry
AvailabilityConfirm on enquiry

Product description

Details buyers use to confirm grade, use and supply.

Copper Wire for Arc Spray and Flame Spray

Copper thermal spray wire is commonly selected for applications requiring high electrical conductivity, thermal conductivity, or a metallic bond coat. When sprayed, the copper coating can serve as an anti-seize layer, a conductive path, or a corrosion-resistant barrier in non-marine environments. The 3.0 mm diameter is widely used in both arc spray systems and larger flame spray guns where consistent wire feed and stable melting are essential.

Buyers typically evaluate wire based on purity, cast and helix, surface finish, and spool winding quality — all of which affect feed reliability and coating consistency. SPA2Z sources wire that meets practical industrial requirements for general thermal spray work. We do not publish generic grade claims; actual alloy composition, purity percentage, and specific process suitability are confirmed on enquiry based on the batch and your application.

Pack Sizes and Handling

Standard pack options for this 3.0 mm copper wire include 15 kg spools, 20 kg spools, 25 kg spools, and coil packs. Spools are plastic or metal-wound and designed to fit common thermal spray wire feeders. Coil packs may be preferred for high-volume production or specific machine setups. When you enquire, specify your preferred pack type and any spool dimension constraints so we can match the right format.

About SPA2Z — Copper Thermal Spray Wire Supply

SPA2Z supports industrial buyers who need copper thermal spray wire for coating, rebuilding, or surface preparation work. We supply 3.0 mm copper wire alongside other thermal spray consumables within our coating wires category. Our role is to help you confirm the right wire grade, diameter, and pack format for your spray process — whether arc spray or flame spray — and to provide clear quotation and availability information.

We work with manufacturing companies, maintenance teams, and surface preparation contractors who value practical support over generic catalog listings. When you contact us about copper thermal spray wire, we focus on understanding your equipment, coating purpose, and volume requirements so we can offer a relevant supply option. No fabricated specifications, no inflated claims — just straightforward industrial supply with technical guidance where needed.

Applications

Where this coating wire is commonly used.

Conductive Coatings

Depositing copper layers for electrical conductivity on non-conductive or prepared substrates.

Anti-Seize & Bond Coats

Applying a copper bond coat or anti-galling layer on engineering components before further processing.

Corrosion Protection

Using copper coatings as a barrier layer in non-marine industrial environments where mild corrosion resistance is needed.

Surface Rebuilding

Building up worn copper or copper-alloy parts to restore dimensions before machining.

FAQ

Which wire diameter should I choose?
It depends on your spray gun and the job. Common diameters are 1.6 mm, 2.0 mm, 2.5 mm and 3.2 mm. Confirm the tip size on your gun, or send a photo of your old spool.
Will this wire work with my arc or flame spray gun?
Our coating wires are made for arc spray and flame spray systems. Confirm the diameter your gun and contact tips are set for.
Do you supply spool or bulk quantities?
Yes. Order a single spool or bulk. Choose Kg, Spool or Coil and enter the quantity in the quote form.
How do I get the price and delivery time for wire?
Choose diameter and quantity, then share your location. We reply within 24 hours with price and delivery time.
Need a price? Ask us here.