Thermal Spray Gun > Coating Powder
Nickel-Aluminum Powder [-325+400]
| Powder | Thermal spray powder |
|---|---|
| Mesh | Multiple meshes |
| Process | HVOF / plasma |
| Pack | Sealed packs |
| MOQ | 1 pack |
| Availability | Confirmed on enquiry |
| Delivery | Domestic & export |
- Tested before dispatch
- Demo / site visit
- Installation support
- GST invoice
Mesh & Price
Compare mesh and packing — then request price.
| Mesh | Density | Process | Best for | |
|---|---|---|---|---|
| −140 +325Popular | — | HVOF / plasma | Popular mesh | |
| −325 | — | Plasma | Fine coat |
Specifications
Technical details for planning, quotation and supply.
| Product | Nickel-Aluminum Powder [-325+400] |
|---|---|
| Product Name | Nickel-Aluminum Powder [-325+400] |
| Mesh Size | -325+400 |
| Approximate Particle Size | 38–44 microns |
| Material Type | Nickel-Aluminum Composite |
| Primary Function | Bond Coat |
| Compatible Processes | HVOF, Plasma Spray, Flame Spray |
| Pack Options | 5 kg tin, 10 kg tin, 25 kg pail |
| Morphology | To be confirmed |
| Nominal Chemistry (Ni:Al) | To be confirmed |
| Coating Hardness | To be confirmed |
Product description
Details buyers use to confirm grade, use and supply.
Thermal Spray Bond Coat Powder
This Nickel-Aluminum composite powder is engineered for use as a bond coat in thermal spray processes. When sprayed through HVOF, plasma, or flame equipment, the nickel-aluminum reaction generates high localized temperatures, promoting metallurgical bonding to the substrate. The resulting coating provides an excellent roughened surface profile that mechanically locks subsequent ceramic or metallic top coats in place.
The -325+400 mesh cut (approximately 38–44 microns) offers a controlled particle size distribution suitable for consistent powder feeding and uniform melting in the spray stream. Buyers typically select this grade for applications requiring a thin, uniform bond layer before applying wear-resistant or corrosion-resistant top coats.
Typical Applications
Procurement professionals and workshop managers source this powder for:
- Bond coats before ceramic top coats on industrial components.
- Dimensional restoration of worn shafts, journals, and bearing housings.
- Oxidation and corrosion protection at elevated temperatures.
- General maintenance and repair in foundries, fabrication workshops, and engineering plants.
Selection and Handling
When selecting a Nickel-Aluminum powder, confirm compatibility with your thermal spray equipment and the specific grade required for your application. Store powder containers in a cool, dry environment and keep sealed when not in use to prevent moisture absorption, which can affect flowability and spray characteristics. Always consult your equipment manufacturer's guidelines for optimal parameter settings.
About SPA2Z — Nickel-Aluminum Powder Supply
SPA2Z supports industrial buyers who need reliable thermal spray consumables for surface preparation and coating projects. We supply Nickel-Aluminum Powder [-325+400] to manufacturing companies, maintenance teams, and surface preparation contractors across India and global markets.
Our focus is straightforward: connect you with the powder grade you need, in practical pack sizes, with the commercial support to move your project forward. Whether you are evaluating bond coat options for a new application or replenishing workshop stock, we provide a clear path from enquiry to delivery.
- Pack options available to suit small trials or regular production volumes.
- Straightforward quotation process — request a quote with your required quantity and application details.
- Part of a wider range of thermal spray wires and powders for industrial coating work.
Contact SPA2Z to request a powder grade quote or discuss your thermal spray powder requirements.
Applications
Where this powder is commonly sprayed.
Bond Coat Preparation
Applied as an intermediate layer to improve adhesion of ceramic or cermet top coats on industrial components.
Dimensional Restoration
Used to rebuild worn shafts, journals, and bearing seats before final finishing.
High-Temperature Protection
Provides oxidation and corrosion resistance for parts operating at elevated temperatures.