Thermal Spray Gun > Coating Powder

Nickel-Aluminum Powder [-325+400]

4.6(38 reviews)Verified Supplier
Get Latest Price / UnitPrice on requestMOQ: 1 pack
PowderThermal spray powder
MeshMultiple meshes
ProcessHVOF / plasma
PackSealed packs
MOQ1 pack
AvailabilityConfirmed on enquiry
DeliveryDomestic & export
  • Tested before dispatch
  • Demo / site visit
  • Installation support
  • GST invoice
WhatsAppCall Now
Quality testedChecked before dispatch
Quote in 24 hrsPrice, stock, delivery
Demo / site visitSee it before you buy
Service & sparesSupport after install

Mesh & Price

Compare mesh and packing — then request price.

MeshDensityProcessBest for
−325 — Plasma Fine coat

Specifications

Technical details for planning, quotation and supply.

ProductNickel-Aluminum Powder [-325+400]
Product NameNickel-Aluminum Powder [-325+400]
Mesh Size-325+400
Approximate Particle Size38–44 microns
Material TypeNickel-Aluminum Composite
Primary FunctionBond Coat
Compatible ProcessesHVOF, Plasma Spray, Flame Spray
Pack Options5 kg tin, 10 kg tin, 25 kg pail
MorphologyTo be confirmed
Nominal Chemistry (Ni:Al)To be confirmed
Coating HardnessTo be confirmed

Product description

Details buyers use to confirm grade, use and supply.

Thermal Spray Bond Coat Powder

This Nickel-Aluminum composite powder is engineered for use as a bond coat in thermal spray processes. When sprayed through HVOF, plasma, or flame equipment, the nickel-aluminum reaction generates high localized temperatures, promoting metallurgical bonding to the substrate. The resulting coating provides an excellent roughened surface profile that mechanically locks subsequent ceramic or metallic top coats in place.

The -325+400 mesh cut (approximately 38–44 microns) offers a controlled particle size distribution suitable for consistent powder feeding and uniform melting in the spray stream. Buyers typically select this grade for applications requiring a thin, uniform bond layer before applying wear-resistant or corrosion-resistant top coats.

Typical Applications

Procurement professionals and workshop managers source this powder for:

  • Bond coats before ceramic top coats on industrial components.
  • Dimensional restoration of worn shafts, journals, and bearing housings.
  • Oxidation and corrosion protection at elevated temperatures.
  • General maintenance and repair in foundries, fabrication workshops, and engineering plants.

Selection and Handling

When selecting a Nickel-Aluminum powder, confirm compatibility with your thermal spray equipment and the specific grade required for your application. Store powder containers in a cool, dry environment and keep sealed when not in use to prevent moisture absorption, which can affect flowability and spray characteristics. Always consult your equipment manufacturer's guidelines for optimal parameter settings.

About SPA2Z — Nickel-Aluminum Powder Supply

SPA2Z supports industrial buyers who need reliable thermal spray consumables for surface preparation and coating projects. We supply Nickel-Aluminum Powder [-325+400] to manufacturing companies, maintenance teams, and surface preparation contractors across India and global markets.

Our focus is straightforward: connect you with the powder grade you need, in practical pack sizes, with the commercial support to move your project forward. Whether you are evaluating bond coat options for a new application or replenishing workshop stock, we provide a clear path from enquiry to delivery.

  • Pack options available to suit small trials or regular production volumes.
  • Straightforward quotation process — request a quote with your required quantity and application details.
  • Part of a wider range of thermal spray wires and powders for industrial coating work.

Contact SPA2Z to request a powder grade quote or discuss your thermal spray powder requirements.

Applications

Where this powder is commonly sprayed.

Bond Coat Preparation

Applied as an intermediate layer to improve adhesion of ceramic or cermet top coats on industrial components.

Dimensional Restoration

Used to rebuild worn shafts, journals, and bearing seats before final finishing.

High-Temperature Protection

Provides oxidation and corrosion resistance for parts operating at elevated temperatures.

FAQ

Which mesh size should I choose?
Mesh depends on your spray process and coating requirement. Use the mesh table on the product page, or select Custom and describe your need.
Which spray processes are supported?
Typical processes include HVOF, plasma spray, flame spray and cold spray. Select your process in the quote form so we quote the right grade.
Can I order a sample or bulk powder?
Yes. Ask for a sample bottle or bulk drums. Enter quantity and choose Kg, Bottle or Drum in the form.
Can you share a certificate or material data sheet?
Yes. Request a COA or datasheet in your enquiry and we share available documents with the quote.
Need a price? Ask us here.