Thermal Spray Gun > Coating Powder

Nickel-Chrome Powder 15-45 µm

4.6(38 reviews)Verified Supplier
Get Latest Price / UnitPrice on requestMOQ: 1 pack
PowderThermal spray powder
MeshMultiple meshes
ProcessHVOF / plasma
PackSealed packs
MOQ1 pack
AvailabilityConfirmed on enquiry
DeliveryDomestic & export
  • Tested before dispatch
  • Demo / site visit
  • Installation support
  • GST invoice
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Quality testedChecked before dispatch
Quote in 24 hrsPrice, stock, delivery
Demo / site visitSee it before you buy
Service & sparesSupport after install

Mesh & Price

Compare mesh and packing — then request price.

MeshDensityProcessBest for
−325 — Plasma Fine coat

Specifications

Technical details for planning, quotation and supply.

ProductNickel-Chrome Powder 15-45 µm
MaterialNickel-Chrome (NiCr) Alloy
Particle Size15-45 µm
MorphologySpherical / Spheroidal (typical for thermal spray)
Manufacturing ProcessGas Atomized (typical)
Chemistry (Ni:Cr Ratio)80/20 wt% (typical NiCr alloy)
Coating HardnessTo be confirmed based on spray process
Pack Sizes5 kg tin, 10 kg tin, 25 kg pail
Compatible ProcessesHVOF, Plasma Spray, Flame Spray

Product description

Details buyers use to confirm grade, use and supply.

Understanding Nickel-Chrome Thermal Spray Powder

Nickel-Chrome alloys are widely recognized in the thermal spray industry for their ability to form a protective chromium oxide layer at high temperatures. This makes them a cost-effective choice for bond coats in thermal barrier coating (TBC) systems and as standalone coatings for corrosion protection. The 15-45 µm cut is a standard specification for many HVOF and plasma spray guns, ensuring optimal particle heating and velocity for high-density, low-porosity deposits.

Application and Process Compatibility

The primary function of this powder is to create coatings that safeguard base materials from oxidation, hot gas corrosion, and chemical attack. Its chemistry is balanced to provide a ductile, well-adhering layer. While the exact fit for your specific equipment should always be confirmed, this particle size range is generally compatible with:

  • HVOF (High-Velocity Oxygen Fuel): Produces very dense, well-bonded coatings with low oxide content, ideal for critical rotating parts.
  • Plasma Spray: Offers flexibility for a wide range of substrates and component geometries, commonly used for large-area protection.
  • Flame Spray: A more portable and economical option for less demanding applications or on-site repairs.

We strongly recommend a technical consultation to confirm the optimal process parameters and powder grade for your specific base material and service conditions.

About SPA2Z — Your Source for Nickel-Chrome Powder 15-45 µm

SPA2Z is a practical, industrial supplier focused on delivering essential consumables and equipment for surface preparation and coating. We understand that a coating is only as good as the powder that creates it. When you source this Nickel-Chrome Powder from us, you are engaging with a team that can support your technical selection process, offer clear pack-size options, and provide a straightforward quotation path.

We serve manufacturing companies, fabrication workshops, and maintenance teams who need reliable materials without the complexity. Our goal is to make your procurement of coating powders simple and efficient, helping you get the right grade for your HVOF, plasma, or flame spray application. Contact us to discuss your project requirements, request a sample, or get a competitive price quote for your next order.

Applications

Where this powder is commonly sprayed.

Bond Coats for TBCs

Serves as a ductile, oxidation-resistant bond coat for ceramic topcoats on turbine blades and combustion chamber components.

Boiler Tube Protection

Applied to boiler tubes in power generation and waste-to-energy plants to combat hot gas corrosion and extend tube life.

Industrial Component Repair

Used to restore dimensions and provide corrosion protection on worn shafts, journals, and other engineering parts.

FAQ

Which mesh size should I choose?
Mesh depends on your spray process and coating requirement. Use the mesh table on the product page, or select Custom and describe your need.
Which spray processes are supported?
Typical processes include HVOF, plasma spray, flame spray and cold spray. Select your process in the quote form so we quote the right grade.
Can I order a sample or bulk powder?
Yes. Ask for a sample bottle or bulk drums. Enter quantity and choose Kg, Bottle or Drum in the form.
Can you share a certificate or material data sheet?
Yes. Request a COA or datasheet in your enquiry and we share available documents with the quote.
Need a price? Ask us here.