Thermal Spray Gun > Coating Powder

Nickel-Graphite Powder [-325+400]

4.6(38 reviews)Verified Supplier
Get Latest Price / UnitPrice on requestMOQ: 1 pack
PowderThermal spray powder
MeshMultiple meshes
ProcessHVOF / plasma
PackSealed packs
MOQ1 pack
AvailabilityConfirmed on enquiry
DeliveryDomestic & export
  • Tested before dispatch
  • Demo / site visit
  • Installation support
  • GST invoice
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Quality testedChecked before dispatch
Quote in 24 hrsPrice, stock, delivery
Demo / site visitSee it before you buy
Service & sparesSupport after install

Mesh & Price

Compare mesh and packing — then request price.

MeshDensityProcessBest for
−325 — Plasma Fine coat

Specifications

Technical details for planning, quotation and supply.

ProductNickel-Graphite Powder [-325+400]
MaterialNickel-Graphite Composite
Particle Size-325+400 Mesh (approx. 37-44 µm)
MorphologySpherical/Spheroidal
Manufacturing ProcessAgglomerated and Sintered
Chemistry (Nickel)Balance
Chemistry (Graphite)To be confirmed
Coating HardnessTo be confirmed
Suitable ProcessesHVOF, Plasma Spray, Flame Spray
Pack Sizes5 kg Tin, 10 kg Tin, 25 kg Pail

Product description

Details buyers use to confirm grade, use and supply.

About Nickel-Graphite Powder [-325+400]

This powder is engineered for thermal spray processes where a controlled, friable coating is required. The nickel matrix provides corrosion resistance and bond strength, while the graphite component acts as a solid lubricant and dislocator, allowing the coating to be abraded away in a controlled manner during component rub. The specific -325+400 mesh cut (approximately 37 to 44 microns) is a standard particle size distribution that ensures consistent flowability and melting characteristics in the spray stream.

Thermal Spray Process Compatibility

The powder is suitable for application via standard thermal spray methods. The final process selection depends on the specific component geometry, base material, and desired coating properties. Our team can provide guidance on process fitment upon enquiry.

  • HVOF (High Velocity Oxy-Fuel): Produces dense, well-bonded coatings with low oxide content.
  • Plasma Spray: Offers flexibility for a wide range of substrates and coating thicknesses.
  • Flame Spray: A cost-effective option for less demanding applications and dimensional restoration.

Industrial Applications

The primary function of a Nickel-Graphite coating is to serve as an abradable seal. In rotating equipment, it allows for zero-clearance fits between a rotating blade and a stationary casing, minimizing gas leakage and improving overall efficiency. Typical applications include compressor casings, turbine shroud seals, and labyrinth seal interfaces in aerospace, power generation, and industrial gas compression.

Packaging and Availability

We understand that handling and storage of fine powders is critical. This product is available in standard pack sizes designed to protect material integrity during transit and storage. Please enquire for current availability and lead times.

  • 5 kg Tin
  • 10 kg Tin
  • 25 kg Pail

About SPA2Z — Your Source for Nickel-Graphite Powder

SPA2Z supports surface preparation and coating professionals by supplying specialized thermal spray consumables like Nickel-Graphite Powder [-325+400]. We understand that sourcing the correct powder grade is critical for achieving a reliable, machinable abradable coating. Our focus is on providing a straightforward enquiry process for you to verify the chemistry, particle size distribution, and process compatibility against your specific job requirements.

Whether you are a maintenance team planning a turbine overhaul, a job shop quoting a new coating contract, or a distributor expanding your thermal spray portfolio, we are ready to assist with your powder requirements. Contact us to request a detailed specification sheet, discuss your application, or receive a commercial quotation.

Applications

Where this powder is commonly sprayed.

Abradable Seals

Used to create tight-clearance seals in compressor and turbine casings, improving aerodynamic efficiency by minimizing tip leakage.

Turbine Shroud Coatings

Applied to stationary shroud segments in gas turbines to allow for controlled rub without damaging rotating blade tips.

Labyrinth Seal Interfaces

Provides a sacrificial, machinable surface in labyrinth seals for industrial compressors and pumps.

FAQ

Which mesh size should I choose?
Mesh depends on your spray process and coating requirement. Use the mesh table on the product page, or select Custom and describe your need.
Which spray processes are supported?
Typical processes include HVOF, plasma spray, flame spray and cold spray. Select your process in the quote form so we quote the right grade.
Can I order a sample or bulk powder?
Yes. Ask for a sample bottle or bulk drums. Enter quantity and choose Kg, Bottle or Drum in the form.
Can you share a certificate or material data sheet?
Yes. Request a COA or datasheet in your enquiry and we share available documents with the quote.
Need a price? Ask us here.