Thermal Spray Gun > Coating Powder

Pure Aluminum Powder 20-63 µm

4.6(38 reviews)Verified Supplier
Get Latest Price / UnitPrice on requestMOQ: 1 pack
PowderThermal spray powder
MeshMultiple meshes
ProcessHVOF / plasma
PackSealed packs
MOQ1 pack
AvailabilityConfirmed on enquiry
DeliveryDomestic & export
  • Tested before dispatch
  • Demo / site visit
  • Installation support
  • GST invoice
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Quality testedChecked before dispatch
Quote in 24 hrsPrice, stock, delivery
Demo / site visitSee it before you buy
Service & sparesSupport after install

Mesh & Price

Compare mesh and packing — then request price.

MeshDensityProcessBest for
−325 — Plasma Fine coat

Specifications

Technical details for planning, quotation and supply.

ProductPure Aluminum Powder 20-63 µm
MaterialPure Aluminum
Particle Size20-63 µm
MorphologySpherical / Near-Spherical
Process CompatibilityHVOF, Plasma Spray, Flame Spray
Purityneeds_confirmation
Apparent Densityneeds_confirmation
Hall Flow Rateneeds_confirmation
Pack Sizes5 kg tin, 10 kg tin, 25 kg pail
AvailabilityOn enquiry

Product description

Details buyers use to confirm grade, use and supply.

Pure Aluminum Powder for Corrosion-Resistant Coatings

Pure aluminum coatings provide an effective barrier against corrosion in marine, industrial, and infrastructure environments. The 20-63 µm particle size distribution is optimized for consistent feeding and melting in thermal spray equipment, producing dense, well-bonded layers on prepared steel and other substrates.

This powder is suitable for application via High-Velocity Oxy-Fuel (HVOF), plasma spray, and flame spray processes. The spherical or near-spherical morphology supports stable powder flow through hoppers, feed lines, and nozzles, reducing downtime and improving deposit efficiency during production runs.

Selection and Process Compatibility

Selecting the correct aluminum powder grade depends on your spray system, substrate material, and coating performance requirements. The 20-63 µm cut is a widely used distribution for general-purpose thermal spray aluminum (TSA) coatings. Finer or coarser cuts may be available on request.

For buyers unsure about process fit, SPA2Z provides technical consultation to match powder specifications with your equipment and application. We recommend sharing your spray gun model, process parameters, and coating thickness target when enquiring to receive an accurate grade recommendation.

About SPA2Z — Pure Aluminum Powder 20-63 µm

SPA2Z supports thermal spray operators, maintenance teams, and industrial coaters with a focused supply of Pure Aluminum Powder 20-63 µm. We help buyers navigate grade selection, pack size options, and process compatibility for HVOF, plasma, and flame spray applications.

Whether you need a single trial pack or regular bulk supply, SPA2Z provides quotation-based procurement with clear communication on availability and lead times. Our team assists with technical queries, powder specification matching, and order consolidation for workshops and distributors sourcing multiple surface preparation products.

  • Pure Aluminum Powder 20-63 µm for thermal spray coating
  • Pack options: 5 kg tin, 10 kg tin, 25 kg pail
  • Technical support for process and grade selection
  • Quotation-based supply for bulk and repeat orders

Applications

Where this powder is commonly sprayed.

Corrosion Protection

Applied as thermal spray aluminum (TSA) coatings on steel structures, pipelines, and marine components to prevent atmospheric and immersion corrosion.

Conductive Coatings

Used to create electrically conductive layers on non-conductive substrates for electronics and industrial applications.

Dimensional Restoration

Builds up worn or machined aluminum components where pure aluminum chemistry must be maintained.

Industrial Maintenance

Applied during repair and overhaul of pumps, valves, and process equipment requiring sacrificial or barrier coatings.

FAQ

Which mesh size should I choose?
Mesh depends on your spray process and coating requirement. Use the mesh table on the product page, or select Custom and describe your need.
Which spray processes are supported?
Typical processes include HVOF, plasma spray, flame spray and cold spray. Select your process in the quote form so we quote the right grade.
Can I order a sample or bulk powder?
Yes. Ask for a sample bottle or bulk drums. Enter quantity and choose Kg, Bottle or Drum in the form.
Can you share a certificate or material data sheet?
Yes. Request a COA or datasheet in your enquiry and we share available documents with the quote.
Need a price? Ask us here.