Thermal Spray Gun > Coating Powder

Pure Aluminum Powder [-200+400]

4.6(38 reviews)Verified Supplier
Get Latest Price / UnitPrice on requestMOQ: 1 pack
PowderThermal spray powder
MeshMultiple meshes
ProcessHVOF / plasma
PackSealed packs
MOQ1 pack
AvailabilityConfirmed on enquiry
DeliveryDomestic & export
  • Tested before dispatch
  • Demo / site visit
  • Installation support
  • GST invoice
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Quality testedChecked before dispatch
Quote in 24 hrsPrice, stock, delivery
Demo / site visitSee it before you buy
Service & sparesSupport after install

Mesh & Price

Compare mesh and packing — then request price.

MeshDensityProcessBest for
−325 — Plasma Fine coat

Specifications

Technical details for planning, quotation and supply.

ProductPure Aluminum Powder [-200+400]
MaterialPure Aluminum
Mesh Size-200+400
Morphologyneeds_confirmation
Chemistry / Purityneeds_confirmation
Process CompatibilityHVOF, Plasma, Flame (fit on enquiry)
Pack Sizes5 kg tin, 10 kg tin, 25 kg pail
Hardness (Coating)needs_confirmation
AvailabilityQuotation basis

Product description

Details buyers use to confirm grade, use and supply.

Thermal Spray Grade Aluminum Powder

Pure aluminum coatings are widely used to protect steel structures, provide electrical conductivity, or rebuild worn aluminum components. The -200+400 mesh cut offers a controlled particle size distribution that suits many mid-range thermal spray setups. Because process fit varies with gun type, gas flow, and coating specification, we recommend confirming compatibility with your equipment before finalizing the grade.

Process Compatibility and Selection

This powder is typically evaluated for:

  • Flame spray: Common for on-site corrosion protection and aluminum buildup.
  • Plasma spray: Used when higher bond strength or denser coatings are required.
  • HVOF: Applicable for certain aluminum coatings where velocity and density matter, though process parameters must be validated.

No single powder works optimally across every gun. Share your spray equipment model, base material, and coating requirement when you enquire, and we will help you confirm whether this mesh cut and chemistry align with your application.

Pack Sizes and Handling

Standard pack options are 5 kg tin, 10 kg tin, and 25 kg pail. Tins help protect powder integrity during storage and transport. Store in dry conditions and avoid exposure to moisture before use. If your consumption volume requires a different pack configuration, mention it in your enquiry.

About SPA2Z — Pure Aluminum Powder [-200+400]

SPA2Z supplies thermal spray powders to surface preparation contractors, fabrication workshops, and maintenance teams who need reliable coating consumables. For this Pure Aluminum Powder [-200+400], we focus on getting you the right mesh cut, confirming process fit, and providing clear pack-size options so you can order with confidence.

When you enquire, we help you verify compatibility with your spray equipment, clarify available pack configurations, and provide a quotation aligned to your volume and delivery location. No guesswork—just practical support for your coating job.

Applications

Where this powder is commonly sprayed.

Corrosion Protection Coatings

Applied to steel structures, tanks, and marine components where a sacrificial aluminum layer prevents rust.

Electrical Conductive Coatings

Used when a conductive aluminum surface is required on non-conductive or dissimilar substrates.

Dimensional Restoration

Sprayed onto worn aluminum parts to rebuild surfaces before final machining.

FAQ

Which mesh size should I choose?
Mesh depends on your spray process and coating requirement. Use the mesh table on the product page, or select Custom and describe your need.
Which spray processes are supported?
Typical processes include HVOF, plasma spray, flame spray and cold spray. Select your process in the quote form so we quote the right grade.
Can I order a sample or bulk powder?
Yes. Ask for a sample bottle or bulk drums. Enter quantity and choose Kg, Bottle or Drum in the form.
Can you share a certificate or material data sheet?
Yes. Request a COA or datasheet in your enquiry and we share available documents with the quote.
Need a price? Ask us here.