Thermal Spray Gun > Coating Powder

Pure Zinc Powder [-200+400]

4.6(38 reviews)Verified Supplier
Get Latest Price / UnitPrice on requestMOQ: 1 pack
PowderThermal spray powder
MeshMultiple meshes
ProcessHVOF / plasma
PackSealed packs
MOQ1 pack
AvailabilityConfirmed on enquiry
DeliveryDomestic & export
  • Tested before dispatch
  • Demo / site visit
  • Installation support
  • GST invoice
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Quality testedChecked before dispatch
Quote in 24 hrsPrice, stock, delivery
Demo / site visitSee it before you buy
Service & sparesSupport after install

Mesh & Price

Compare mesh and packing — then request price.

MeshDensityProcessBest for
−325 — Plasma Fine coat

Specifications

Technical details for planning, quotation and supply.

ProductPure Zinc Powder [-200+400]
MaterialPure Zinc
Particle Size-200+400 Mesh
Chemical PurityTo be confirmed based on grade
MorphologyTo be confirmed (typically spherical or irregular for thermal spray)
Process CompatibilityHVOF, Plasma, Flame Spray (equipment-specific confirmation recommended)
Coating HardnessTo be confirmed (zinc coatings are typically soft, sacrificial)
Pack Sizes5 kg Tin, 10 kg Tin, 25 kg Pail
AvailabilityQuotation basis — contact SPA2Z for current stock

Product description

Details buyers use to confirm grade, use and supply.

About Pure Zinc Powder [-200+400] for Thermal Spray

This zinc powder is manufactured to a controlled particle size range of -200+400 mesh, making it suitable for standard thermal spray feed systems. The narrow cut helps achieve stable powder feeding, consistent melting, and uniform coating deposition. When applied correctly, the resulting zinc coating provides galvanic protection to ferrous substrates, sacrificing itself to prevent base metal corrosion in atmospheric and immersion environments.

Typical users include applicators servicing bridges, marine structures, water tanks, and industrial machinery. The powder can be sprayed via combustion flame or electric arc systems, with HVOF and plasma options available depending on the specific coating density and bond strength required. Buyers should verify process compatibility with their equipment manufacturer before ordering.

Key Features and Benefits

  • Controlled particle size: -200+400 mesh cut minimizes fines and oversize particles for consistent feed rates and deposit efficiency.
  • High purity zinc: Designed to produce coatings with excellent sacrificial corrosion protection on steel substrates.
  • Process versatility: Compatible with flame spray, plasma spray, and HVOF systems (process suitability to be confirmed based on exact equipment).
  • Flexible pack sizes: Available in 5 kg tins, 10 kg tins, and 25 kg pails to match project scale from testing to full production.

Applications

Pure Zinc Powder [-200+400] is used across industries where steel structures require long-term corrosion protection without the size limitations of hot-dip galvanizing. Common application areas include:

  • Bridge and structural steel coatings: Field-applied zinc coatings for new construction and maintenance of highway and railway bridges.
  • Marine and offshore components: Sacrificial coatings on ship hulls, decks, offshore platform legs, and subsea equipment.
  • Water and wastewater tanks: Interior and exterior protection of storage tanks, penstocks, and treatment plant steelwork.
  • Industrial machinery repair: Restoration of corroded shafts, bearing housings, and pump casings where dimensional build-up and corrosion protection are both needed.

Selection and Handling Tips

When specifying zinc powder for a thermal spray job, confirm that your feed system can handle the -200+400 mesh range. Finer or coarser cuts may be required for specific gun types. Store powder in sealed, dry conditions to prevent oxidation or moisture pickup that can affect flowability. Always run a trial patch to verify adhesion and coating density before committing to a full production run. SPA2Z can assist with grade selection if you share your spray process and substrate details.

About SPA2Z — Pure Zinc Powder [-200+400]

SPA2Z supplies Pure Zinc Powder [-200+400] to industrial coating applicators, surface preparation contractors, and maintenance teams who need reliable thermal spray consumables. We understand that coating quality starts with consistent feedstock, so we focus on providing powder that meets the mesh specification you order, in the pack size that fits your workflow.

Whether you are quoting a large structural coating project or testing a new zinc spray procedure, SPA2Z supports you with straightforward enquiry handling, pack size flexibility, and practical guidance on powder selection. We do not publish fixed pricing because every order depends on quantity, pack configuration, and destination — but we respond to quotation requests with commercial clarity and technical honesty.

  • Pure Zinc Powder [-200+400] in 5 kg, 10 kg, and 25 kg packs
  • Support for process compatibility checks (flame, plasma, HVOF)
  • Quotation-based supply with transparent lead times
  • Industrial coating powder supply without unnecessary complexity

Applications

Where this powder is commonly sprayed.

Bridge & Structural Steel

Field-applied zinc coatings for corrosion protection on bridges, gantries, and structural frameworks.

Marine & Offshore

Sacrificial coatings for ship hulls, decks, and offshore platform components exposed to saltwater.

Water & Wastewater Tanks

Interior and exterior protection of steel storage tanks, penstocks, and treatment plant equipment.

Industrial Machinery Repair

Corrosion repair and dimensional restoration of shafts, housings, and pump casings.

FAQ

Which mesh size should I choose?
Mesh depends on your spray process and coating requirement. Use the mesh table on the product page, or select Custom and describe your need.
Which spray processes are supported?
Typical processes include HVOF, plasma spray, flame spray and cold spray. Select your process in the quote form so we quote the right grade.
Can I order a sample or bulk powder?
Yes. Ask for a sample bottle or bulk drums. Enter quantity and choose Kg, Bottle or Drum in the form.
Can you share a certificate or material data sheet?
Yes. Request a COA or datasheet in your enquiry and we share available documents with the quote.
Need a price? Ask us here.