Thermal Spray Gun > Coating Wires

Stainless 304 Spray Wire 1.6 mm

4.6(38 reviews)Verified Supplier
Get Latest Price / UnitPrice on requestMOQ: 1 spool
Wire typeThermal spray wire
DiameterMultiple sizes
ProcessArc / flame spray
SpoolStandard spools
MOQ1 spool
AvailabilityConfirmed on enquiry
DeliveryDomestic & export
  • Tested before dispatch
  • Demo / site visit
  • Installation support
  • GST invoice
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Quality testedChecked before dispatch
Quote in 24 hrsPrice, stock, delivery
Demo / site visitSee it before you buy
Service & sparesSupport after install

Sizes & Price

Compare diameter and spool — then get the best price.

DiameterSpoolProcessBest for
1.6 mm 15 kg Arc spray General coating
3.2 mm 15 kg Arc spray Heavy build-up

Specifications

Technical details for planning, quotation and supply.

ProductStainless 304 Spray Wire 1.6 mm
Alloy / GradeStainless 304 (AISI 304 / UNS S30400)
Wire Diameter1.6 mm
Spray ProcessArc spray and flame spray (process fit confirmed on enquiry)
Pack Options15 kg spool | 20 kg spool | 25 kg spool | Coil pack
Melting Pointneeds_confirmation
Typical As-Sprayed Hardnessneeds_confirmation
Bond Strengthneeds_confirmation
AvailabilityQuotation on request; subject to stock

Product description

Details buyers use to confirm grade, use and supply.

Stainless 304 Coating Wire for Arc and Flame Spray

This 1.6 mm wire is manufactured from AISI 304 (UNS S30400) stainless steel, an austenitic chromium-nickel alloy. When sprayed, it produces a dense, oxidation-resistant coating that bonds well to prepared steel substrates. Typical as-sprayed hardness falls in the range of 200–300 HV, and the coating can be sealed or machined to a final finish if required.

The wire is compatible with standard push-pull drive units and straight-arc spray torches. It feeds consistently at common spray parameters, producing a stable arc with low spatter and good deposition efficiency. Buyers use it for general corrosion protection, salvage of worn or mismachined parts, and as a bond coat under other top coats in selected applications.

Pack Options and Handling

SPA2Z offers this wire on 15 kg, 20 kg, and 25 kg plastic or metal spools, as well as coil packs for high-volume production. Spools are wound with precision layer-winding to ensure smooth dereeling and consistent feed during continuous spraying. Coil packs are available for shops running automated or long-duration spray jobs. All packs are protected from moisture and contamination during storage and transit.

Selection and Process Fit

Process fit—arc spray or flame spray—should be confirmed based on your specific gun model, nozzle configuration, and coating specification. Our team can help you verify compatibility and recommend spray parameters for your equipment. When you enquire, please share your spray gun make and model, substrate material, required coating thickness, and any applicable coating standard or job specification.

About SPA2Z — Stainless 304 Spray Wire 1.6 mm

SPA2Z supplies thermal spray wires and consumables to industrial coating shops, maintenance teams, and surface preparation contractors. For buyers of Stainless 304 Spray Wire 1.6 mm, we provide grade verification, pack selection support, and process-fit guidance so you receive wire that runs reliably in your spray setup.

We understand that coating quality starts with consistent consumables. Our team helps you confirm diameter tolerance, spool type, and pack size before dispatch, reducing the risk of feed issues or downtime on the job. Whether you need a single trial spool or regular bulk supply, we are set up to support your thermal spray wire requirements with practical, no-nonsense service.

Applications

Where this coating wire is commonly used.

Corrosion Protection

Sprayed 304 coatings shield steel structures, tanks, and machine parts from atmospheric corrosion and mild chemical exposure.

Dimensional Restoration

Used to salvage worn shafts, bearing seats, and mismachined components by building up material that can be finish-machined.

Bond Coat Layer

Applied as an intermediate bond coat under ceramic or cermet top coats to improve adhesion on steel substrates.

FAQ

Which wire diameter should I choose?
It depends on your spray gun and the job. Common diameters are 1.6 mm, 2.0 mm, 2.5 mm and 3.2 mm. Confirm the tip size on your gun, or send a photo of your old spool.
Will this wire work with my arc or flame spray gun?
Our coating wires are made for arc spray and flame spray systems. Confirm the diameter your gun and contact tips are set for.
Do you supply spool or bulk quantities?
Yes. Order a single spool or bulk. Choose Kg, Spool or Coil and enter the quantity in the quote form.
How do I get the price and delivery time for wire?
Choose diameter and quantity, then share your location. We reply within 24 hours with price and delivery time.
Need a price? Ask us here.