Thermal Spray Gun > Coating Wires
Stainless 420 Spray Wire 4.0 mm
| Wire type | Thermal spray wire |
|---|---|
| Diameter | Multiple sizes |
| Process | Arc / flame spray |
| Spool | Standard spools |
| MOQ | 1 spool |
| Availability | Confirmed on enquiry |
| Delivery | Domestic & export |
- Tested before dispatch
- Demo / site visit
- Installation support
- GST invoice
Sizes & Price
Compare diameter and spool — then get the best price.
| Diameter | Spool | Process | Best for | |
|---|---|---|---|---|
| 1.6 mm | 15 kg | Arc spray | General coating | |
| 2.0 mmPopular | 15 kg | Arc spray | Popular size | |
| 3.2 mm | 15 kg | Arc spray | Heavy build-up |
Specifications
Technical details for planning, quotation and supply.
| Product | Stainless 420 Spray Wire 4.0 mm |
|---|---|
| Alloy/Grade | Stainless 420 |
| Diameter | 4.0 mm |
| Spray Process | Arc Spray / Flame Spray (confirm on enquiry) |
| Melting Point | Needs confirmation |
| Pack Options | 15 kg spool, 20 kg spool, 25 kg spool, coil pack |
| Availability | Quotation on request |
Product description
Details buyers use to confirm grade, use and supply.
Understanding Stainless 420 Spray Wire for Thermal Coating
Stainless 420 is a hardenable martensitic stainless steel. When atomized and deposited as a thermal spray coating, it produces a layer with higher hardness than 300-series stainless wires, making it a practical choice for rebuilding worn shafts, rolls, and other machinery components. The 4.0 mm diameter is a common size compatible with many standard arc spray systems and larger flame spray guns.
Buyers typically select this wire when they need a balance of wear resistance, machinability, and cost-effectiveness. The as-sprayed coating can be ground or machined to final dimensions, which is essential for dimensional restoration work. While it offers less corrosion resistance than 316L or other austenitic stainless wires, it performs well in atmospheric, fresh water, and mild chemical environments.
Key Coating Characteristics and Application Fit
Before specifying this wire, consider the service environment and the base material. The martensitic structure of the 420 coating provides good resistance to abrasion and particle erosion. It is frequently used as an underlayer or build-up material before applying a more corrosion-resistant top coat. Common applications include pump sleeves, hydraulic rods, bearing journals, and printing rolls.
Process compatibility is critical. The 4.0 mm diameter is primarily intended for arc spray systems, but it can also be used in combustion flame spray setups that accept this wire size. We recommend confirming your equipment's wire feed capability and nozzle configuration before ordering. SPA2Z can assist with process-fit guidance when you submit an enquiry with your spray gun model.
Pack Options and Industrial Supply
We understand that production uptime and inventory management matter. SPA2Z offers this wire in standard spool sizes to suit different consumption rates and machine setups. Available pack options include 15 kg spools, 20 kg spools, 25 kg spools, and coil packs. Whether you are running a single gun for occasional repair work or multiple systems in a production coating cell, we can supply the right quantity with consistent wire quality.
About SPA2Z — Your Source for Stainless 420 Spray Wire
SPA2Z supports industrial buyers, maintenance teams, and distributors in sourcing Stainless 420 Spray Wire 4.0 mm for thermal spray coating operations. We focus on practical supply: providing the diameter, pack size, and grade you need, backed by straightforward technical communication.
When you contact us, we help you verify process compatibility, confirm available pack options, and prepare a clear quotation. We serve surface preparation contractors, engineering workshops, and procurement professionals who need reliable thermal spray consumables without unnecessary complexity. For a quotation on Stainless 420 Spray Wire 4.0 mm, including bulk pricing and delivery timelines, submit an enquiry and our team will respond with the information you need to make a purchasing decision.
Applications
Where this coating wire is commonly used.
Dimensional Restoration
Rebuild worn shafts, bearing journals, and hydraulic rods to original dimensions with a machinable stainless steel coating.
Wear Protection
Apply a hard martensitic layer to components exposed to sliding wear, abrasion, or particle erosion in industrial machinery.
Corrosion Resistance
Provide moderate protection against atmospheric corrosion, fresh water, and mildly aggressive chemical environments.
Printing and Paper Rolls
Coat and resurface rolls used in printing, paper, and converting industries where surface hardness and finish are critical.