Thermal Spray Gun > Coating Wires

Stainless 420 Spray Wire 4.0 mm

4.6(38 reviews)Verified Supplier
Get Latest Price / UnitPrice on requestMOQ: 1 spool
Wire typeThermal spray wire
DiameterMultiple sizes
ProcessArc / flame spray
SpoolStandard spools
MOQ1 spool
AvailabilityConfirmed on enquiry
DeliveryDomestic & export
  • Tested before dispatch
  • Demo / site visit
  • Installation support
  • GST invoice
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Quality testedChecked before dispatch
Quote in 24 hrsPrice, stock, delivery
Demo / site visitSee it before you buy
Service & sparesSupport after install

Sizes & Price

Compare diameter and spool — then get the best price.

DiameterSpoolProcessBest for
1.6 mm 15 kg Arc spray General coating
3.2 mm 15 kg Arc spray Heavy build-up

Specifications

Technical details for planning, quotation and supply.

ProductStainless 420 Spray Wire 4.0 mm
Alloy/GradeStainless 420
Diameter4.0 mm
Spray ProcessArc Spray / Flame Spray (confirm on enquiry)
Melting PointNeeds confirmation
Pack Options15 kg spool, 20 kg spool, 25 kg spool, coil pack
AvailabilityQuotation on request

Product description

Details buyers use to confirm grade, use and supply.

Understanding Stainless 420 Spray Wire for Thermal Coating

Stainless 420 is a hardenable martensitic stainless steel. When atomized and deposited as a thermal spray coating, it produces a layer with higher hardness than 300-series stainless wires, making it a practical choice for rebuilding worn shafts, rolls, and other machinery components. The 4.0 mm diameter is a common size compatible with many standard arc spray systems and larger flame spray guns.

Buyers typically select this wire when they need a balance of wear resistance, machinability, and cost-effectiveness. The as-sprayed coating can be ground or machined to final dimensions, which is essential for dimensional restoration work. While it offers less corrosion resistance than 316L or other austenitic stainless wires, it performs well in atmospheric, fresh water, and mild chemical environments.

Key Coating Characteristics and Application Fit

Before specifying this wire, consider the service environment and the base material. The martensitic structure of the 420 coating provides good resistance to abrasion and particle erosion. It is frequently used as an underlayer or build-up material before applying a more corrosion-resistant top coat. Common applications include pump sleeves, hydraulic rods, bearing journals, and printing rolls.

Process compatibility is critical. The 4.0 mm diameter is primarily intended for arc spray systems, but it can also be used in combustion flame spray setups that accept this wire size. We recommend confirming your equipment's wire feed capability and nozzle configuration before ordering. SPA2Z can assist with process-fit guidance when you submit an enquiry with your spray gun model.

Pack Options and Industrial Supply

We understand that production uptime and inventory management matter. SPA2Z offers this wire in standard spool sizes to suit different consumption rates and machine setups. Available pack options include 15 kg spools, 20 kg spools, 25 kg spools, and coil packs. Whether you are running a single gun for occasional repair work or multiple systems in a production coating cell, we can supply the right quantity with consistent wire quality.

About SPA2Z — Your Source for Stainless 420 Spray Wire

SPA2Z supports industrial buyers, maintenance teams, and distributors in sourcing Stainless 420 Spray Wire 4.0 mm for thermal spray coating operations. We focus on practical supply: providing the diameter, pack size, and grade you need, backed by straightforward technical communication.

When you contact us, we help you verify process compatibility, confirm available pack options, and prepare a clear quotation. We serve surface preparation contractors, engineering workshops, and procurement professionals who need reliable thermal spray consumables without unnecessary complexity. For a quotation on Stainless 420 Spray Wire 4.0 mm, including bulk pricing and delivery timelines, submit an enquiry and our team will respond with the information you need to make a purchasing decision.

Applications

Where this coating wire is commonly used.

Dimensional Restoration

Rebuild worn shafts, bearing journals, and hydraulic rods to original dimensions with a machinable stainless steel coating.

Wear Protection

Apply a hard martensitic layer to components exposed to sliding wear, abrasion, or particle erosion in industrial machinery.

Corrosion Resistance

Provide moderate protection against atmospheric corrosion, fresh water, and mildly aggressive chemical environments.

Printing and Paper Rolls

Coat and resurface rolls used in printing, paper, and converting industries where surface hardness and finish are critical.

FAQ

Which wire diameter should I choose?
It depends on your spray gun and the job. Common diameters are 1.6 mm, 2.0 mm, 2.5 mm and 3.2 mm. Confirm the tip size on your gun, or send a photo of your old spool.
Will this wire work with my arc or flame spray gun?
Our coating wires are made for arc spray and flame spray systems. Confirm the diameter your gun and contact tips are set for.
Do you supply spool or bulk quantities?
Yes. Order a single spool or bulk. Choose Kg, Spool or Coil and enter the quantity in the quote form.
How do I get the price and delivery time for wire?
Choose diameter and quantity, then share your location. We reply within 24 hours with price and delivery time.
Need a price? Ask us here.