Thermal Spray Gun > Coating Powder

Tungsten Carbide Nickel Powder [-325+400]

4.6(38 reviews)Verified Supplier
Get Latest Price / UnitPrice on requestMOQ: 1 pack
PowderThermal spray powder
MeshMultiple meshes
ProcessHVOF / plasma
PackSealed packs
MOQ1 pack
AvailabilityConfirmed on enquiry
DeliveryDomestic & export
  • Tested before dispatch
  • Demo / site visit
  • Installation support
  • GST invoice
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Quality testedChecked before dispatch
Quote in 24 hrsPrice, stock, delivery
Demo / site visitSee it before you buy
Service & sparesSupport after install

Mesh & Price

Compare mesh and packing — then request price.

MeshDensityProcessBest for
−325 — Plasma Fine coat

Specifications

Technical details for planning, quotation and supply.

ProductTungsten Carbide Nickel Powder [-325+400]
Product NameTungsten Carbide Nickel Powder
Mesh Size-325+400
Particle Size (Nominal)38–44 microns
CompositionWC-Ni (Tungsten Carbide – Nickel matrix)
MorphologySpheroidal, dense particles
Primary ProcessHVOF, Plasma Spray, Flame Spray
Coating Hardness (HV)Needs confirmation
Apparent DensityNeeds confirmation
Hall Flow RateNeeds confirmation
Nickel Content (wt%)Needs confirmation
Pack Sizes Available5 kg tin, 10 kg tin, 25 kg pail
AvailabilityOn enquiry

Product description

Details buyers use to confirm grade, use and supply.

About Tungsten Carbide Nickel Powder [-325+400]

This powder consists of tungsten carbide (WC) particles embedded in a nickel (Ni) metallic matrix. The nickel binder improves corrosion resistance and toughness compared to cobalt-based alternatives, making it suitable for environments where both wear and mild corrosion are factors. The -325+400 mesh size range (approximately 38 to 44 microns) is a standard cut for thermal spray, offering good flowability and deposit efficiency in high-velocity oxy-fuel (HVOF) and plasma spray systems.

Buyers typically select this powder for applications requiring a dense, well-bonded coating with high microhardness. The nickel matrix provides a non-magnetic, corrosion-resistant binder phase that performs well in aqueous environments and at moderate temperatures. Common uses include pump sleeves, plungers, hydraulic rods, and other engineering components subject to abrasive wear.

Thermal Spray Process Compatibility

The particle size distribution of this powder is optimized for consistent feeding and melting in thermal spray equipment. It is compatible with:

  • HVOF (High-Velocity Oxy-Fuel): Produces the densest, highest-bond-strength coatings with low oxide content. Preferred for critical wear applications.
  • Plasma Spray: Suitable for larger components or where HVOF is not practical. Achieves good coating quality with proper parameter control.
  • Flame Spray: A lower-cost option for less demanding applications. Requires careful parameter optimization to achieve acceptable density.

Process suitability should be confirmed based on your specific equipment, parameters, and component geometry. SPA2Z can assist with grade selection and compatibility checks upon enquiry.

SPA2Z Support for Tungsten Carbide Nickel Powder

SPA2Z understands that sourcing consistent, high-quality thermal spray powder is critical for coating service providers and maintenance teams. We supply Tungsten Carbide Nickel Powder [-325+400] to industrial buyers who need reliable feedstock for their coating operations. Our focus is on providing a clear, commercial-grade powder option with transparent pack sizes and responsive quotation support.

When you enquire with SPA2Z, you can expect practical assistance with grade confirmation, pack size selection, and order quantities. We support procurement professionals and workshop managers who need to verify powder compatibility with their existing thermal spray equipment and application requirements. Contact us to request a quote for your next project or recurring supply need.

Applications

Where this powder is commonly sprayed.

Pump Sleeves & Plungers

Applied to pump shafts and sleeves in abrasive fluid handling to extend service life.

Hydraulic Rods

Protects hydraulic cylinder rods from scoring and abrasive wear in heavy machinery.

Engineering Components

Used on general wear parts like seals, bearings, and guides requiring a hard, tough surface.

Valve Components

Coats ball valves, seats, and stems for improved erosion and corrosion resistance.

FAQ

Which mesh size should I choose?
Mesh depends on your spray process and coating requirement. Use the mesh table on the product page, or select Custom and describe your need.
Which spray processes are supported?
Typical processes include HVOF, plasma spray, flame spray and cold spray. Select your process in the quote form so we quote the right grade.
Can I order a sample or bulk powder?
Yes. Ask for a sample bottle or bulk drums. Enter quantity and choose Kg, Bottle or Drum in the form.
Can you share a certificate or material data sheet?
Yes. Request a COA or datasheet in your enquiry and we share available documents with the quote.
Need a price? Ask us here.