Thermal Spray Gun > Coating Wires
Zinc Thermal Spray Wire 1.6 mm
| Wire type | Thermal spray wire |
|---|---|
| Diameter | Multiple sizes |
| Process | Arc / flame spray |
| Spool | Standard spools |
| MOQ | 1 spool |
| Availability | Confirmed on enquiry |
| Delivery | Domestic & export |
- Tested before dispatch
- Demo / site visit
- Installation support
- GST invoice
Sizes & Price
Compare diameter and spool — then get the best price.
| Diameter | Spool | Process | Best for | |
|---|---|---|---|---|
| 1.6 mm | 15 kg | Arc spray | General coating | |
| 2.0 mmPopular | 15 kg | Arc spray | Popular size | |
| 3.2 mm | 15 kg | Arc spray | Heavy build-up |
Specifications
Technical details for planning, quotation and supply.
| Product | Zinc Thermal Spray Wire 1.6 mm |
|---|---|
| Product | Zinc Thermal Spray Wire |
| Diameter | 1.6 mm |
| Spray Process | Arc Spray / Flame Spray |
| Pack Options | 15 kg spool | 20 kg spool | 25 kg spool | Coil pack |
| Alloy/Grade | To be confirmed on enquiry |
| Melting Point | To be confirmed on enquiry |
| Availability | Subject to stock confirmation |
Product description
Details buyers use to confirm grade, use and supply.
Zinc Wire for Sacrificial Corrosion Protection
Zinc thermal spray wire is the industry-standard choice for active corrosion prevention on iron and steel. When sprayed, the zinc coating corrodes preferentially, sacrificing itself to protect the base metal. This makes it essential for applications where long-term durability and low maintenance are critical, such as bridges, marine structures, pipelines, and industrial equipment.
The 1.6 mm diameter is a common, versatile size compatible with a wide range of standard thermal spray equipment. It offers a good balance between feedability and deposition rate, ensuring efficient application and consistent coating quality.
Key Features and Benefits
- Sacrificial Protection: Provides active cathodic protection to steel substrates, preventing rust even if the coating is scratched or damaged.
- Versatile Application: Compatible with both arc spray and combustion flame spray systems, offering flexibility for shop or field use.
- Consistent Diameter: Precision-drawn 1.6 mm wire ensures smooth, uninterrupted feeding through spray equipment, minimizing downtime and nozzle wear.
- Flexible Packaging: Available on 15 kg, 20 kg, and 25 kg spools, as well as coil packs, to match your project scale and equipment setup.
About SPA2Z — Your Source for Zinc Thermal Spray Wire
SPA2Z supports your corrosion protection projects by supplying 1.6 mm Zinc Thermal Spray Wire as part of a comprehensive range of surface preparation and coating consumables. We understand that sourcing the right wire grade and pack size is critical for your process efficiency and coating integrity.
Our team is ready to help you confirm the wire's suitability for your specific spray system—whether arc or flame—and provide a competitive quotation for your required volumes. From initial enquiry to delivery, we focus on practical, professional support to keep your blasting and coating operations running smoothly.
Contact us today to request a quote or discuss your zinc wire requirements.
Applications
Where this coating wire is commonly used.
Steel Structure Protection
Applying long-term corrosion protection to bridges, towers, and structural steelwork exposed to atmospheric conditions.
Marine & Offshore
Coating ship hulls, decks, offshore platforms, and port equipment to withstand harsh saline environments.
Industrial Equipment
Protecting pipelines, storage tanks, and processing equipment in chemical plants, refineries, and power generation facilities.
Component Rebuild & Repair
Restoring corrosion protection on worn or machined steel components during maintenance and overhaul.
FAQ
Which wire diameter should I choose?
Will this wire work with my arc or flame spray gun?
Do you supply spool or bulk quantities?
How do I get the price and delivery time for wire?
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