Thermal Spray Gun > Coating Wires

Zinc Thermal Spray Wire 3.0 mm

4.6(38 reviews)Verified Supplier
Get Latest Price / UnitPrice on requestMOQ: 1 spool
Wire typeThermal spray wire
DiameterMultiple sizes
ProcessArc / flame spray
SpoolStandard spools
MOQ1 spool
AvailabilityConfirmed on enquiry
DeliveryDomestic & export
  • Tested before dispatch
  • Demo / site visit
  • Installation support
  • GST invoice
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Quality testedChecked before dispatch
Quote in 24 hrsPrice, stock, delivery
Demo / site visitSee it before you buy
Service & sparesSupport after install

Sizes & Price

Compare diameter and spool — then get the best price.

DiameterSpoolProcessBest for
1.6 mm 15 kg Arc spray General coating
3.2 mm 15 kg Arc spray Heavy build-up

Specifications

Technical details for planning, quotation and supply.

ProductZinc Thermal Spray Wire 3.0 mm
Product NameZinc Thermal Spray Wire
Diameter3.0 mm
Spray ProcessArc Spray / Flame Spray (confirm on enquiry)
Alloy/GradeTo be confirmed on enquiry
Pack Options15 kg spool, 20 kg spool, 25 kg spool, coil pack
AvailabilityConfirm on enquiry

Product description

Details buyers use to confirm grade, use and supply.

Zinc Wire for Thermal Spray Corrosion Protection

Applying a zinc coating via thermal spray is a proven method for long-term corrosion prevention. Unlike paints or sealants, a thermally sprayed zinc layer provides active cathodic protection. When the coating is damaged, the zinc corrodes sacrificially, protecting the underlying steel. This makes the 3.0 mm Zinc Thermal Spray Wire a critical consumable for industries maintaining bridges, marine structures, storage tanks, and heavy machinery.

The 3.0 mm diameter is a common standard for many arc spray systems, offering a balance between deposition rate and coating control. The wire feeds consistently through drive rollers and spray guns, helping operators maintain a stable arc and a uniform coating profile. Process fit and specific alloy grade should always be confirmed against your equipment manufacturer's recommendations. SPA2Z assists buyers in verifying compatibility before finalizing an order.

Pack Options and Handling

To support different production volumes, this wire is offered in multiple pack configurations. Standard spool sizes include 15 kg, 20 kg, and 25 kg. Coil packs are also available for high-volume, continuous-feed applications. Proper storage in a dry environment is essential to maintain wire surface quality and prevent oxidation before use. We recommend keeping the wire in its original packaging until it is loaded onto the spray system.

About SPA2Z — Zinc Thermal Spray Wire 3.0 mm

SPA2Z supplies Zinc Thermal Spray Wire 3.0 mm to surface preparation contractors, fabrication workshops, and maintenance teams who rely on thermal spray for corrosion protection. We understand that coating quality starts with consistent, reliable consumables. Our focus is on helping you get the right wire grade, diameter, and pack size for your specific spray process.

When you enquire with SPA2Z, our team supports you with:

  • Confirming wire grade and chemistry against your application requirements.
  • Recommending the most practical spool or coil pack for your production setup.
  • Providing a clear, no-obligation quotation for your required quantity.

Contact SPA2Z today to discuss your Zinc Thermal Spray Wire 3.0 mm needs and request a competitive quotation.

Applications

Where this coating wire is commonly used.

Corrosion Protection for Steel Structures

Used to coat bridges, gantries, and structural steelwork exposed to atmospheric and marine corrosion.

Pipeline and Tank Coating

Applied to pipelines, storage tanks, and pressure vessels to extend service life in corrosive environments.

Marine and Offshore Maintenance

Suitable for ship hulls, decks, and offshore platform components requiring sacrificial zinc layers.

Industrial Machinery Rebuild

Used in maintenance, repair, and overhaul (MRO) to restore corrosion protection on worn components.

FAQ

Which wire diameter should I choose?
It depends on your spray gun and the job. Common diameters are 1.6 mm, 2.0 mm, 2.5 mm and 3.2 mm. Confirm the tip size on your gun, or send a photo of your old spool.
Will this wire work with my arc or flame spray gun?
Our coating wires are made for arc spray and flame spray systems. Confirm the diameter your gun and contact tips are set for.
Do you supply spool or bulk quantities?
Yes. Order a single spool or bulk. Choose Kg, Spool or Coil and enter the quantity in the quote form.
How do I get the price and delivery time for wire?
Choose diameter and quantity, then share your location. We reply within 24 hours with price and delivery time.
Need a price? Ask us here.