Thermal Spray Gun > Coating Wires

Zinc Thermal Spray Wire 4.8 mm

4.6(38 reviews)Verified Supplier
Get Latest Price / UnitPrice on requestMOQ: 1 spool
Wire typeThermal spray wire
DiameterMultiple sizes
ProcessArc / flame spray
SpoolStandard spools
MOQ1 spool
AvailabilityConfirmed on enquiry
DeliveryDomestic & export
  • Tested before dispatch
  • Demo / site visit
  • Installation support
  • GST invoice
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Quality testedChecked before dispatch
Quote in 24 hrsPrice, stock, delivery
Demo / site visitSee it before you buy
Service & sparesSupport after install

Sizes & Price

Compare diameter and spool — then get the best price.

DiameterSpoolProcessBest for
1.6 mm 15 kg Arc spray General coating
3.2 mm 15 kg Arc spray Heavy build-up

Specifications

Technical details for planning, quotation and supply.

ProductZinc Thermal Spray Wire 4.8 mm
Product TypeZinc Thermal Spray Wire
Diameter4.8 mm
Pack Options15 kg spool | 20 kg spool | 25 kg spool | coil pack
Spray ProcessArc spray / Flame spray (confirm on enquiry)
Alloy / GradeTo be confirmed on enquiry
Melting PointTo be confirmed on enquiry
Application PurposeCorrosion protection (sacrificial anodic coating)

Product description

Details buyers use to confirm grade, use and supply.

About Zinc Thermal Spray Wire 4.8 mm

This 4.8 mm zinc wire is engineered for thermal spray processes where a uniform, high-purity zinc coating is required to prevent corrosion. The wire acts as a sacrificial anode, corroding preferentially to the steel substrate, which makes it a standard choice for protecting bridges, wind towers, LPG cylinders, water tanks, and structural steelwork. The 4.8 mm diameter is widely compatible with standard drive rolls and tips found on common arc and flame spray systems.

Buyers can specify their preferred pack size to match their equipment and throughput. Standard options include 15 kg, 20 kg, and 25 kg spools, as well as coil packs for high-volume applications. The exact alloy composition, spray process fit, and any relevant international standards should be confirmed during the enquiry stage to ensure the wire meets the specific coating requirements of your project.

Selection and Compatibility

To achieve optimal spray rates and coating density, the wire must be matched to the spray gun's drive system and nozzle configuration. The 4.8 mm diameter is a common size, but confirming the wire's cast, helix, and surface finish with our team helps prevent feed issues and ensures a stable arc. We recommend discussing your specific spray equipment model and base material when requesting a quotation.

About SPA2Z — Zinc Thermal Spray Wire 4.8 mm

SPA2Z supports industrial coating operations by supplying Zinc Thermal Spray Wire in 4.8 mm diameter with a focus on practical pack options and responsive technical-commercial support. We understand that coating contractors and maintenance teams need reliable consumables that match their spray systems and project specifications.

When you enquire with SPA2Z, we help you confirm the wire grade, diameter tolerance, and pack configuration that align with your thermal spray process—whether you are protecting a single structure or running a continuous production line. Our goal is to provide a clear quotation and supply path for the zinc wire you need.

  • Confirm wire chemistry and diameter for your spray system
  • Choose from spool or coil pack options
  • Receive a commercial quote for your required volume

Applications

Where this coating wire is commonly used.

Structural Steel Coating

Protecting bridges, platforms, and building frameworks from atmospheric corrosion with a sacrificial zinc layer.

Wind Tower Maintenance

Applying corrosion-resistant coatings to wind turbine towers exposed to harsh weather conditions.

LPG Cylinder & Tank Coating

Spraying zinc onto LPG cylinders and water storage tanks to extend service life and prevent rust.

FAQ

Which wire diameter should I choose?
It depends on your spray gun and the job. Common diameters are 1.6 mm, 2.0 mm, 2.5 mm and 3.2 mm. Confirm the tip size on your gun, or send a photo of your old spool.
Will this wire work with my arc or flame spray gun?
Our coating wires are made for arc spray and flame spray systems. Confirm the diameter your gun and contact tips are set for.
Do you supply spool or bulk quantities?
Yes. Order a single spool or bulk. Choose Kg, Spool or Coil and enter the quantity in the quote form.
How do I get the price and delivery time for wire?
Choose diameter and quantity, then share your location. We reply within 24 hours with price and delivery time.
Need a price? Ask us here.