Thermal Spray Gun > Coating Wires

Zn-Al 85/15 Spray Wire 4.8 mm

4.6(38 reviews)Verified Supplier
Get Latest Price / UnitPrice on requestMOQ: 1 spool
Wire typeThermal spray wire
DiameterMultiple sizes
ProcessArc / flame spray
SpoolStandard spools
MOQ1 spool
AvailabilityConfirmed on enquiry
DeliveryDomestic & export
  • Tested before dispatch
  • Demo / site visit
  • Installation support
  • GST invoice
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Quality testedChecked before dispatch
Quote in 24 hrsPrice, stock, delivery
Demo / site visitSee it before you buy
Service & sparesSupport after install

Sizes & Price

Compare diameter and spool — then get the best price.

DiameterSpoolProcessBest for
1.6 mm 15 kg Arc spray General coating
3.2 mm 15 kg Arc spray Heavy build-up

Specifications

Technical details for planning, quotation and supply.

ProductZn-Al 85/15 Spray Wire 4.8 mm
Alloy GradeZn-Al 85/15
Wire Diameter4.8 mm
Spray ProcessArc Spray / Flame Spray (confirmed on enquiry)
Pack Options15 kg spool, 20 kg spool, 25 kg spool, coil pack
Melting PointNot specified — confirm with supplier
AvailabilityOn enquiry

Product description

Details buyers use to confirm grade, use and supply.

Alloy Composition and Coating Performance

The Zn-Al 85/15 alloy combines the galvanic protection of zinc with the barrier durability of aluminum. In service, the coating corrodes preferentially to the steel substrate, providing cathodic protection. The 15% aluminum content improves the coating's resistance to atmospheric and marine corrosion compared to pure zinc, while maintaining good adhesion and sprayability. This makes the wire a practical choice for infrastructure, offshore, and industrial maintenance projects where long coating life is required.

Diameter and Process Compatibility

At 4.8 mm, this wire is a standard diameter for many arc spray systems and larger flame spray guns. The diameter influences feed rate, spray pattern, and deposition efficiency. Buyers should confirm that their spray equipment supports 4.8 mm wire guides and drive rollers before ordering. If you need a different diameter or are unsure about process fit, SPA2Z can help you verify compatibility with your existing setup.

Pack Options and Handling

SPA2Z offers this wire in 15 kg spools, 20 kg spools, 25 kg spools, and coil packs. Spools are wound for consistent dereeling and minimal tangling during continuous spraying. Coil packs may be preferred for certain machine configurations or high-volume applications. Selecting the right pack size helps reduce downtime for wire changes and can optimize freight costs for bulk orders. We can advise on the most practical pack format for your spray cell or field setup.

About SPA2Z — Zn-Al 85/15 Spray Wire 4.8 mm

SPA2Z supplies Zn-Al 85/15 Spray Wire 4.8 mm to surface preparation contractors, maintenance teams, and industrial coating shops. We understand that wire quality, consistent alloy chemistry, and reliable pack winding directly affect your spray process and coating quality. Our team supports buyers with grade confirmation, diameter selection, and pack choice so you receive wire that fits your equipment and application.

Every enquiry for this wire is handled with a focus on your specific process parameters. We do not offer a one-size-fits-all quote. Instead, we ask about your spray process, required pack size, and order volume to provide a relevant commercial offer. If you need a different alloy grade, an alternative diameter, or technical guidance on process compatibility, we can assist.

  • Zn-Al 85/15 alloy for sacrificial corrosion protection
  • 4.8 mm diameter — confirm equipment compatibility
  • Spool and coil pack options for different production needs
  • Quotation based on your process and volume requirements

Contact SPA2Z with your wire specification and quantity. We will respond with a quotation and availability for Zn-Al 85/15 Spray Wire 4.8 mm.

Applications

Where this coating wire is commonly used.

Steel Structure Coating

Applied to bridges, towers, and structural steel for long-term atmospheric corrosion protection. The Zn-Al coating provides both barrier and galvanic protection in industrial and marine environments.

Marine and Offshore

Used on ship hulls, decks, offshore platforms, and port equipment where saltwater exposure demands a durable, sacrificial coating system.

Industrial Maintenance

Suitable for re-coating worn or corroded components in factories, power plants, and processing facilities. The wire can be applied in the field with portable arc spray equipment.

FAQ

Which wire diameter should I choose?
It depends on your spray gun and the job. Common diameters are 1.6 mm, 2.0 mm, 2.5 mm and 3.2 mm. Confirm the tip size on your gun, or send a photo of your old spool.
Will this wire work with my arc or flame spray gun?
Our coating wires are made for arc spray and flame spray systems. Confirm the diameter your gun and contact tips are set for.
Do you supply spool or bulk quantities?
Yes. Order a single spool or bulk. Choose Kg, Spool or Coil and enter the quantity in the quote form.
How do I get the price and delivery time for wire?
Choose diameter and quantity, then share your location. We reply within 24 hours with price and delivery time.
Need a price? Ask us here.