Thermal Spray Gun > Coating Wires
Zn-Al 95/5 Spray Wire 1.2 mm
| Wire type | Thermal spray wire |
|---|---|
| Diameter | Multiple sizes |
| Process | Arc / flame spray |
| Spool | Standard spools |
| MOQ | 1 spool |
| Availability | Confirmed on enquiry |
| Delivery | Domestic & export |
- Tested before dispatch
- Demo / site visit
- Installation support
- GST invoice
Sizes & Price
Compare diameter and spool — then get the best price.
| Diameter | Spool | Process | Best for | |
|---|---|---|---|---|
| 1.6 mm | 15 kg | Arc spray | General coating | |
| 2.0 mmPopular | 15 kg | Arc spray | Popular size | |
| 3.2 mm | 15 kg | Arc spray | Heavy build-up |
Specifications
Technical details for planning, quotation and supply.
| Product | Zn-Al 95/5 Spray Wire 1.2 mm |
|---|---|
| Alloy/Grade | Zn-Al 95/5 (Zinc 95%, Aluminum 5%) |
| Diameter | 1.2 mm |
| Spray Process | Arc Spray, Flame Spray |
| Melting Point | needs_confirmation |
| Pack Options | 15 kg spool | 20 kg spool | 25 kg spool | Coil pack |
| Availability | Enquire for current stock and lead times |
Product description
Details buyers use to confirm grade, use and supply.
Zn-Al 95/5 Alloy: Superior Corrosion Protection
The Zn-Al 95/5 alloy is widely specified for anti-corrosion coatings on steel. The addition of 5% Aluminum to the Zinc matrix enhances the coating's hardness, adhesion, and resistance to both galvanic and atmospheric corrosion. This alloy outperforms pure zinc in salt-spray tests and high-temperature environments, offering a more durable and cost-effective long-term solution for surface protection.
Thermal Spray Process Compatibility
This 1.2 mm wire is suitable for both electric arc spray and combustion flame spray systems. Its precise diameter and consistent cast and helix ensure smooth, uninterrupted feeding through drive rollers and liners, minimizing downtime and spatter. Process fit and specific parameter settings should be confirmed based on your equipment model during enquiry.
Industrial Applications for Zn-Al 95/5 Coatings
This coating wire is essential for a range of heavy-industry applications where steel corrosion is a primary concern. Common uses include:
- Structural Steel: Bridges, highway infrastructure, and building frameworks.
- Marine & Offshore: Ship hulls, decks, offshore platforms, and port equipment exposed to saltwater.
- Wind Energy: Wind turbine towers and foundation structures.
- Water & Wastewater: Penstocks, gates, pipes, and treatment plant structures.
- General Fabrication: Any fabricated steel component requiring a long-life protective coating.
Pack Options and Availability
To suit different project scales and spray system setups, the Zn-Al 95/5 Spray Wire 1.2 mm is available in industry-standard pack sizes. We offer 15 kg spools, 20 kg spools, and 25 kg spools, as well as coil packs for high-volume, continuous spraying operations. Confirm your preferred pack type and weight when requesting a quotation.
About SPA2Z — Your Source for Zn-Al 95/5 Spray Wire
SPA2Z supports industrial surface preparation and coating professionals by supplying essential thermal spray consumables like the Zn-Al 95/5 Spray Wire 1.2 mm. We understand that coating quality starts with reliable, high-grade wire. Our focus is on providing you with the correct alloy and diameter for your specific arc or flame spray process, helping you avoid costly application errors and material waste.
Whether you are a contractor bidding on a large infrastructure project or a maintenance manager protecting plant assets, SPA2Z is here to provide a straightforward, professional supply experience. We offer flexible pack sizes to match your project needs and are ready to assist with technical compatibility questions to ensure you get the right wire for the job.
- Request a quote for your required diameter and pack size.
- Confirm process compatibility for your specific thermal spray equipment.
- Enquire about bulk order and scheduled delivery options for large projects.
Applications
Where this coating wire is commonly used.
Structural Steel Coating
Long-term corrosion protection for bridges, buildings, and infrastructure frameworks.
Marine & Offshore Protection
Essential coating for ship components, decks, and offshore platforms exposed to harsh saltwater conditions.
Wind Turbine Tower Coating
Protective coating for wind energy structures, ensuring durability against environmental wear.
Water Infrastructure
Anti-corrosion coating for penstocks, gates, and pipes in water treatment and hydroelectric facilities.