Thermal Spray Gun > Coating Wires

Zn-Al 95/5 Spray Wire 1.2 mm

4.6(38 reviews)Verified Supplier
Get Latest Price / UnitPrice on requestMOQ: 1 spool
Wire typeThermal spray wire
DiameterMultiple sizes
ProcessArc / flame spray
SpoolStandard spools
MOQ1 spool
AvailabilityConfirmed on enquiry
DeliveryDomestic & export
  • Tested before dispatch
  • Demo / site visit
  • Installation support
  • GST invoice
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Quality testedChecked before dispatch
Quote in 24 hrsPrice, stock, delivery
Demo / site visitSee it before you buy
Service & sparesSupport after install

Sizes & Price

Compare diameter and spool — then get the best price.

DiameterSpoolProcessBest for
1.6 mm 15 kg Arc spray General coating
3.2 mm 15 kg Arc spray Heavy build-up

Specifications

Technical details for planning, quotation and supply.

ProductZn-Al 95/5 Spray Wire 1.2 mm
Alloy/GradeZn-Al 95/5 (Zinc 95%, Aluminum 5%)
Diameter1.2 mm
Spray ProcessArc Spray, Flame Spray
Melting Pointneeds_confirmation
Pack Options15 kg spool | 20 kg spool | 25 kg spool | Coil pack
AvailabilityEnquire for current stock and lead times

Product description

Details buyers use to confirm grade, use and supply.

Zn-Al 95/5 Alloy: Superior Corrosion Protection

The Zn-Al 95/5 alloy is widely specified for anti-corrosion coatings on steel. The addition of 5% Aluminum to the Zinc matrix enhances the coating's hardness, adhesion, and resistance to both galvanic and atmospheric corrosion. This alloy outperforms pure zinc in salt-spray tests and high-temperature environments, offering a more durable and cost-effective long-term solution for surface protection.

Thermal Spray Process Compatibility

This 1.2 mm wire is suitable for both electric arc spray and combustion flame spray systems. Its precise diameter and consistent cast and helix ensure smooth, uninterrupted feeding through drive rollers and liners, minimizing downtime and spatter. Process fit and specific parameter settings should be confirmed based on your equipment model during enquiry.

Industrial Applications for Zn-Al 95/5 Coatings

This coating wire is essential for a range of heavy-industry applications where steel corrosion is a primary concern. Common uses include:

  • Structural Steel: Bridges, highway infrastructure, and building frameworks.
  • Marine & Offshore: Ship hulls, decks, offshore platforms, and port equipment exposed to saltwater.
  • Wind Energy: Wind turbine towers and foundation structures.
  • Water & Wastewater: Penstocks, gates, pipes, and treatment plant structures.
  • General Fabrication: Any fabricated steel component requiring a long-life protective coating.

Pack Options and Availability

To suit different project scales and spray system setups, the Zn-Al 95/5 Spray Wire 1.2 mm is available in industry-standard pack sizes. We offer 15 kg spools, 20 kg spools, and 25 kg spools, as well as coil packs for high-volume, continuous spraying operations. Confirm your preferred pack type and weight when requesting a quotation.

About SPA2Z — Your Source for Zn-Al 95/5 Spray Wire

SPA2Z supports industrial surface preparation and coating professionals by supplying essential thermal spray consumables like the Zn-Al 95/5 Spray Wire 1.2 mm. We understand that coating quality starts with reliable, high-grade wire. Our focus is on providing you with the correct alloy and diameter for your specific arc or flame spray process, helping you avoid costly application errors and material waste.

Whether you are a contractor bidding on a large infrastructure project or a maintenance manager protecting plant assets, SPA2Z is here to provide a straightforward, professional supply experience. We offer flexible pack sizes to match your project needs and are ready to assist with technical compatibility questions to ensure you get the right wire for the job.

  • Request a quote for your required diameter and pack size.
  • Confirm process compatibility for your specific thermal spray equipment.
  • Enquire about bulk order and scheduled delivery options for large projects.

Applications

Where this coating wire is commonly used.

Structural Steel Coating

Long-term corrosion protection for bridges, buildings, and infrastructure frameworks.

Marine & Offshore Protection

Essential coating for ship components, decks, and offshore platforms exposed to harsh saltwater conditions.

Wind Turbine Tower Coating

Protective coating for wind energy structures, ensuring durability against environmental wear.

Water Infrastructure

Anti-corrosion coating for penstocks, gates, and pipes in water treatment and hydroelectric facilities.

FAQ

Which wire diameter should I choose?
It depends on your spray gun and the job. Common diameters are 1.6 mm, 2.0 mm, 2.5 mm and 3.2 mm. Confirm the tip size on your gun, or send a photo of your old spool.
Will this wire work with my arc or flame spray gun?
Our coating wires are made for arc spray and flame spray systems. Confirm the diameter your gun and contact tips are set for.
Do you supply spool or bulk quantities?
Yes. Order a single spool or bulk. Choose Kg, Spool or Coil and enter the quantity in the quote form.
How do I get the price and delivery time for wire?
Choose diameter and quantity, then share your location. We reply within 24 hours with price and delivery time.
Need a price? Ask us here.