Thermal Spray Gun > Coating Wires

Zn-Al 95/5 Spray Wire 1.6 mm

4.6(38 reviews)Verified Supplier
Get Latest Price / UnitPrice on requestMOQ: 1 spool
Wire typeThermal spray wire
DiameterMultiple sizes
ProcessArc / flame spray
SpoolStandard spools
MOQ1 spool
AvailabilityConfirmed on enquiry
DeliveryDomestic & export
  • Tested before dispatch
  • Demo / site visit
  • Installation support
  • GST invoice
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Quality testedChecked before dispatch
Quote in 24 hrsPrice, stock, delivery
Demo / site visitSee it before you buy
Service & sparesSupport after install

Sizes & Price

Compare diameter and spool — then get the best price.

DiameterSpoolProcessBest for
1.6 mm 15 kg Arc spray General coating
3.2 mm 15 kg Arc spray Heavy build-up

Specifications

Technical details for planning, quotation and supply.

ProductZn-Al 95/5 Spray Wire 1.6 mm
Alloy/GradeZn-Al 95/5 (95% Zinc, 5% Aluminum)
Diameter1.6 mm
Spray ProcessArc Spray / Flame Spray
Pack Options15 kg spool, 20 kg spool, 25 kg spool, coil pack
Melting Pointneeds_confirmation
AvailabilityEx-stock subject to confirmation

Product description

Details buyers use to confirm grade, use and supply.

Zn-Al 95/5 Alloy Wire for Arc and Flame Spray

This wire delivers a balanced combination of zinc's galvanic protection and aluminum's passive barrier durability. The resulting coating offers excellent adhesion and extended service life in marine, industrial, and corrosive atmospheric environments. It is commonly applied to steel substrates where long maintenance intervals are critical.

Coating Performance and Application Fit

The 95/5 Zn-Al alloy is widely specified as an alternative to pure zinc or pure aluminum wires when a single-layer coating must provide both active and passive corrosion resistance. The 1.6 mm diameter is compatible with standard arc spray systems and many flame spray torches. Process fit and specific equipment compatibility should be confirmed with our technical team during enquiry.

Pack Options and Industrial Supply

SPA2Z offers flexible packaging to match your production scale. Standard options include 15 kg spools, 20 kg spools, and 25 kg spools. Coil packs are also available for high-volume automated lines. We help you select the right pack format to minimize downtime and optimize material handling.

About SPA2Z — Zn-Al 95/5 Spray Wire 1.6 mm

SPA2Z supports industrial buyers with reliable supply of Zn-Al 95/5 Spray Wire 1.6 mm for thermal spray coating operations. We understand that consistent wire quality, correct alloy chemistry, and dependable pack sizes are essential for your coating results. Our team assists with grade selection, process compatibility checks, and competitive quotation preparation for projects in India and global markets.

Whether you are protecting structural steel, refurbishing worn components, or setting up a new coating line, SPA2Z is your practical sourcing partner for this coating wire. Send us your enquiry with target volume and preferred pack type, and we will respond with a tailored commercial offer.

Applications

Where this coating wire is commonly used.

Structural Steel Coating

Applied to bridges, towers, and building frameworks for long-life atmospheric corrosion protection.

Marine & Offshore

Protects ship components, decks, and offshore platform structures against saltwater corrosion.

Industrial Maintenance

Used in refurbishment of worn shafts, tanks, and process equipment where corrosion resistance is required.

FAQ

Which wire diameter should I choose?
It depends on your spray gun and the job. Common diameters are 1.6 mm, 2.0 mm, 2.5 mm and 3.2 mm. Confirm the tip size on your gun, or send a photo of your old spool.
Will this wire work with my arc or flame spray gun?
Our coating wires are made for arc spray and flame spray systems. Confirm the diameter your gun and contact tips are set for.
Do you supply spool or bulk quantities?
Yes. Order a single spool or bulk. Choose Kg, Spool or Coil and enter the quantity in the quote form.
How do I get the price and delivery time for wire?
Choose diameter and quantity, then share your location. We reply within 24 hours with price and delivery time.
Need a price? Ask us here.