Thermal Spray Gun > Coating Wires

Zn-Al 95/5 Spray Wire 3.2 mm

4.6(38 reviews)Verified Supplier
Get Latest Price / UnitPrice on requestMOQ: 1 spool
Wire typeThermal spray wire
DiameterMultiple sizes
ProcessArc / flame spray
SpoolStandard spools
MOQ1 spool
AvailabilityConfirmed on enquiry
DeliveryDomestic & export
  • Tested before dispatch
  • Demo / site visit
  • Installation support
  • GST invoice
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Quality testedChecked before dispatch
Quote in 24 hrsPrice, stock, delivery
Demo / site visitSee it before you buy
Service & sparesSupport after install

Sizes & Price

Compare diameter and spool — then get the best price.

DiameterSpoolProcessBest for
1.6 mm 15 kg Arc spray General coating
3.2 mm 15 kg Arc spray Heavy build-up

Specifications

Technical details for planning, quotation and supply.

ProductZn-Al 95/5 Spray Wire 3.2 mm
Alloy/GradeZn-Al 95/5
Diameter3.2 mm
Spray ProcessArc Spray / Flame Spray
Melting Pointneeds_confirmation
Pack Options15 kg spool | 20 kg spool | 25 kg spool | coil pack
AvailabilityEnquire for stock status

Product description

Details buyers use to confirm grade, use and supply.

Zn-Al 95/5 Alloy Wire for Corrosion Protection

The Zn-Al 95/5 alloy wire offers effective cathodic protection for ferrous substrates. The addition of 5% aluminum to the zinc matrix enhances the coating's resistance to corrosion in atmospheric and marine environments, extending service life compared to pure zinc coatings. This wire is commonly specified for coating bridges, wind towers, steel tanks, pipes, and other structural steelwork.

Thermal Spray Process Compatibility

This 3.2 mm diameter wire is compatible with standard arc spray and flame spray equipment. The wire feeds consistently through drive rollers and spray guns, producing a dense, well-bonded coating. Process parameters such as voltage, amperage, and standoff distance should be optimized for your specific equipment. Our team can assist with technical selection and process fit confirmation.

Pack Options and Handling

We supply Zn-Al 95/5 Spray Wire 3.2 mm in multiple pack configurations to suit different production volumes and equipment setups. Standard options include 15 kg spools, 20 kg spools, 25 kg spools, and coil packs. Spools are wound for smooth, tangle-free feeding. Proper storage in a dry environment is recommended to maintain wire surface condition before spraying.

About SPA2Z — Zn-Al 95/5 Spray Wire 3.2 mm

SPA2Z supplies Zn-Al 95/5 Spray Wire 3.2 mm to industrial coating applicators, maintenance teams, and fabrication workshops. We understand that consistent wire quality, reliable feeding, and correct alloy composition are critical for achieving specified coating performance. Our team supports buyers with alloy grade verification, diameter selection, and pack size choices that match their spray equipment and project requirements.

Whether you need a single spool for a trial or regular bulk supplies for ongoing coating contracts, we provide a straightforward enquiry process. Contact us with your wire grade, diameter, pack preference, and estimated monthly volume, and we will prepare a competitive quotation for your review.

Applications

Where this coating wire is commonly used.

Structural Steel Coating

Applied to bridges, buildings, and industrial structures for long-term atmospheric corrosion protection.

Wind Tower Maintenance

Used for coating and repairing wind turbine towers exposed to harsh weather conditions.

Marine & Offshore

Protects ship components, dock equipment, and offshore platforms from saltwater corrosion.

Tank & Pipe Coating

Sprayed on storage tanks, pipelines, and process vessels to prevent rust and extend service life.

FAQ

Which wire diameter should I choose?
It depends on your spray gun and the job. Common diameters are 1.6 mm, 2.0 mm, 2.5 mm and 3.2 mm. Confirm the tip size on your gun, or send a photo of your old spool.
Will this wire work with my arc or flame spray gun?
Our coating wires are made for arc spray and flame spray systems. Confirm the diameter your gun and contact tips are set for.
Do you supply spool or bulk quantities?
Yes. Order a single spool or bulk. Choose Kg, Spool or Coil and enter the quantity in the quote form.
How do I get the price and delivery time for wire?
Choose diameter and quantity, then share your location. We reply within 24 hours with price and delivery time.
Need a price? Ask us here.