Thermal Spray Gun > Coating Wires

Aluminum Bronze Spray Wire 2.5 mm

4.6(38 reviews)Verified Supplier
Get Latest Price / UnitPrice on requestMOQ: 1 spool
Wire typeThermal spray wire
DiameterMultiple sizes
ProcessArc / flame spray
SpoolStandard spools
MOQ1 spool
AvailabilityConfirmed on enquiry
DeliveryDomestic & export
  • Tested before dispatch
  • Demo / site visit
  • Installation support
  • GST invoice
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Quality testedChecked before dispatch
Quote in 24 hrsPrice, stock, delivery
Demo / site visitSee it before you buy
Service & sparesSupport after install

Sizes & Price

Compare diameter and spool — then get the best price.

DiameterSpoolProcessBest for
1.6 mm 15 kg Arc spray General coating
3.2 mm 15 kg Arc spray Heavy build-up

Specifications

Technical details for planning, quotation and supply.

ProductAluminum Bronze Spray Wire 2.5 mm
Product NameAluminum Bronze Spray Wire
Wire Diameter2.5 mm
Alloy TypeAluminum Bronze
Spray Process CompatibilityArc Spray, Flame Spray (Confirmed on enquiry)
Pack Options15 kg Spool, 20 kg Spool, 25 kg Spool, Coil Pack
Melting PointTo be confirmed
Alloy Grade / ChemistryTo be confirmed
Coating PurposeCorrosion resistance, wear resistance, dimensional restoration

Product description

Details buyers use to confirm grade, use and supply.

Aluminum Bronze Alloy for Superior Coating Performance

Aluminum bronze alloys are renowned in the thermal spray industry for their exceptional combination of mechanical strength and corrosion resistance. When sprayed, this wire produces a coating that excels in resisting oxidation, cavitation, and wear from metal-to-metal contact. The resulting surface is dense, machinable, and provides a hard bearing surface, making it a versatile solution for a wide range of engineering challenges.

Typical Applications for 2.5 mm Aluminum Bronze Spray Wire

The 2.5 mm diameter is a standard, versatile size compatible with most common thermal spray equipment. This wire is frequently specified for:

  • Corrosion Protection: Applying a protective barrier on steel structures, pump components, and valves exposed to seawater, brackish water, and industrial chemicals.
  • Dimensional Restoration: Rebuilding worn shafts, bearing journals, and hydraulic rams back to their original specifications before final machining.
  • Bearing Surface Creation: Depositing a hard, lubricious surface on new components to improve wear life and reduce friction.
  • Wear Resistance: Protecting parts subject to fretting, erosion, and abrasive wear in heavy machinery.

Process Compatibility and Selection Guidance

This wire is suitable for both electric arc spray and combustion flame spray systems. The 2.5 mm diameter is a common choice for balancing deposition rate with coating quality. For optimal results, spray parameters such as voltage, amperage, atomizing air pressure, and stand-off distance must be optimized for your specific gun model. Our team can provide technical guidance to help you dial in the process. Please confirm the exact spray process you are using when requesting a quote so we can ensure full compatibility.

About SPA2Z — Your Source for Aluminum Bronze Spray Wire 2.5 mm

SPA2Z is a practical, industrial supplier focused on providing essential materials for surface preparation and coating applications. We understand that sourcing the right thermal spray wire is critical to your project's success, which is why we prioritize clear communication, reliable pack sizes, and responsive support. When you enquire about Aluminum Bronze Spray Wire 2.5 mm, you connect with a team that can discuss your specific arc or flame spray process, help you choose the right spool size, and provide a competitive quotation without delay. Our goal is to simplify your procurement process so you can focus on getting the job done.

Applications

Where this coating wire is commonly used.

Corrosion Protection

Ideal for coating pump casings, valve bodies, and marine hardware exposed to seawater and corrosive chemicals.

Dimensional Restoration

Rebuild worn or mismachined shafts, journals, and rams on heavy equipment, printing presses, and hydraulic cylinders.

Bearing Surfaces

Create a hard, machinable bearing surface on new or repaired components to extend service life.

Wear Resistance

Protect parts from abrasive wear, cavitation, and erosion in demanding industrial applications.

FAQ

Which wire diameter should I choose?
It depends on your spray gun and the job. Common diameters are 1.6 mm, 2.0 mm, 2.5 mm and 3.2 mm. Confirm the tip size on your gun, or send a photo of your old spool.
Will this wire work with my arc or flame spray gun?
Our coating wires are made for arc spray and flame spray systems. Confirm the diameter your gun and contact tips are set for.
Do you supply spool or bulk quantities?
Yes. Order a single spool or bulk. Choose Kg, Spool or Coil and enter the quantity in the quote form.
How do I get the price and delivery time for wire?
Choose diameter and quantity, then share your location. We reply within 24 hours with price and delivery time.
Need a price? Ask us here.