Thermal Spray Gun > Coating Wires

Copper Thermal Spray Wire 2.0 mm

4.6(38 reviews)Verified Supplier
Get Latest Price / UnitPrice on requestMOQ: 1 spool
Wire typeThermal spray wire
DiameterMultiple sizes
ProcessArc / flame spray
SpoolStandard spools
MOQ1 spool
AvailabilityConfirmed on enquiry
DeliveryDomestic & export
  • Tested before dispatch
  • Demo / site visit
  • Installation support
  • GST invoice
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Quality testedChecked before dispatch
Quote in 24 hrsPrice, stock, delivery
Demo / site visitSee it before you buy
Service & sparesSupport after install

Sizes & Price

Compare diameter and spool — then get the best price.

DiameterSpoolProcessBest for
1.6 mm 15 kg Arc spray General coating
3.2 mm 15 kg Arc spray Heavy build-up

Specifications

Technical details for planning, quotation and supply.

ProductCopper Thermal Spray Wire 2.0 mm
Product NameCopper Thermal Spray Wire
Diameter2.0 mm
MaterialCopper
Spray ProcessArc Spray / Flame Spray (confirmed on enquiry)
Pack Options15 kg spool, 20 kg spool, 25 kg spool, coil pack
Purity / Alloy GradeConfirmed on enquiry
Melting PointConfirmed on enquiry

Product description

Details buyers use to confirm grade, use and supply.

Copper Coatings for Corrosion Protection and Conductivity

Copper thermal spray coatings are widely used across industries for their unique combination of corrosion resistance and electrical conductivity. The 2.0 mm diameter is a common size that feeds reliably through most standard arc and flame spray guns, offering a good balance between deposition rate and coating control.

Typical applications include applying conductive paths on composite or ceramic surfaces, rebuilding worn copper conductor bars, and providing a corrosion-resistant layer on steel structures in marine or industrial environments. The coating's success depends heavily on the wire's purity and consistent diameter, which is why we focus on supplying wire that performs predictably under production conditions.

Pack Options and Handling

We offer this wire in 15 kg, 20 kg, and 25 kg spools, as well as coil packs. Spools are precision-wound to ensure smooth, snag-free feeding, which minimizes downtime and coating defects during spraying. Coil packs are available for operations with high-volume consumption or specific dereeling equipment. Proper storage in a dry environment is recommended to maintain the wire's surface condition and prevent any oxidation that could affect spray quality.

About SPA2Z — Your Source for Copper Thermal Spray Wire

SPA2Z supports industrial buyers and contractors in sourcing reliable thermal spray consumables. When you enquire about our 2.0 mm Copper Thermal Spray Wire, we focus on confirming the technical fit for your spray process and application. We understand that coating performance depends on matching the right wire grade and diameter to your equipment and job requirements.

We supply this wire in practical pack sizes—15 kg, 20 kg, and 25 kg spools—to match both trial runs and ongoing production. Our team helps you navigate selection by discussing your spray gun model, substrate material, and coating purpose, ensuring you get a product that works in your shop, not just on a datasheet. Contact us with your wire grade and diameter requirements for a competitive quotation.

Applications

Where this coating wire is commonly used.

Corrosion Protection

Applied as a protective layer on steel structures, tanks, and marine components to resist atmospheric and saltwater corrosion.

Electrical Conductivity

Used to create conductive paths on non-conductive materials like composites, ceramics, or plastics for electrical grounding and shielding.

Dimensional Restoration

Rebuilds worn or mismachined copper components such as conductor bars, bus bars, and commutator segments back to their original dimensions.

FAQ

Which wire diameter should I choose?
It depends on your spray gun and the job. Common diameters are 1.6 mm, 2.0 mm, 2.5 mm and 3.2 mm. Confirm the tip size on your gun, or send a photo of your old spool.
Will this wire work with my arc or flame spray gun?
Our coating wires are made for arc spray and flame spray systems. Confirm the diameter your gun and contact tips are set for.
Do you supply spool or bulk quantities?
Yes. Order a single spool or bulk. Choose Kg, Spool or Coil and enter the quantity in the quote form.
How do I get the price and delivery time for wire?
Choose diameter and quantity, then share your location. We reply within 24 hours with price and delivery time.
Need a price? Ask us here.