Thermal Spray Gun > Coating Wires
Copper Thermal Spray Wire 2.5 mm
| Wire type | Thermal spray wire |
|---|---|
| Diameter | Multiple sizes |
| Process | Arc / flame spray |
| Spool | Standard spools |
| MOQ | 1 spool |
| Availability | Confirmed on enquiry |
| Delivery | Domestic & export |
- Tested before dispatch
- Demo / site visit
- Installation support
- GST invoice
Sizes & Price
Compare diameter and spool — then get the best price.
| Diameter | Spool | Process | Best for | |
|---|---|---|---|---|
| 1.6 mm | 15 kg | Arc spray | General coating | |
| 2.0 mmPopular | 15 kg | Arc spray | Popular size | |
| 3.2 mm | 15 kg | Arc spray | Heavy build-up |
Specifications
Technical details for planning, quotation and supply.
| Product | Copper Thermal Spray Wire 2.5 mm |
|---|---|
| Product Name | Copper Thermal Spray Wire |
| Diameter | 2.5 mm |
| Alloy/Grade | Pure Copper (Grade to be confirmed on enquiry) |
| Spray Process | Arc Spray / Flame Spray (Process fit confirmed on enquiry) |
| Melting Point | Approx. 1085°C (needs confirmation for specific alloy) |
| Pack Sizes | 15 kg Spool | 20 kg Spool | 25 kg Spool | Coil Pack |
| Availability | Ex-stock or short lead time (confirmed on enquiry) |
Product description
Details buyers use to confirm grade, use and supply.
Copper Wire for Arc and Flame Spray Coating
Pure copper wire is widely used in thermal spray applications to deposit functional coatings that require high electrical and thermal conductivity. The 2.5 mm diameter is a common standard for high-deposition-rate arc spray systems, providing a stable feed and consistent melting characteristics.
Typical coating purposes include electrical contact surfaces, corrosion protection on steel structures in marine environments, and anti-fouling layers. The coating also serves as an excellent bond coat or a build-up layer for dimensional restoration on worn parts, provided the application temperature and substrate preparation are correctly managed.
Packaging and Handling for Production Environments
To support uninterrupted production, SPA2Z offers this wire in robust, payout-friendly packaging. Standard options include 15 kg, 20 kg, and 25 kg precision-wound spools, as well as coil packs for specific machine setups. The wire is wound to prevent tangling and ensure a smooth, snag-free feed through drive rolls and liners, minimizing downtime during critical coating jobs.
About SPA2Z — Your Source for Copper Thermal Spray Wire
SPA2Z supports industrial coating operations by supplying copper thermal spray wire in 2.5 mm diameter, with a focus on practical, job-ready packaging and clear commercial communication. We understand that coating contractors and maintenance teams need reliable wire that feeds consistently, spool after spool.
When you enquire with SPA2Z, we confirm the specific copper grade, current spool pack availability, and a per-kg or per-spool price based on your order volume. We help you move from a technical requirement to a delivered product without unnecessary complexity. For a quotation on copper wire, or to discuss compatibility with your arc spray gun model, contact our sales desk today.
Applications
Where this coating wire is commonly used.
Electrical Conductive Coatings
Applied via arc spray to create conductive paths on non-conductive substrates or to enhance electrical contact surfaces on switchgear and grounding components.
Corrosion Protection
Used as a sacrificial or barrier coating on steel structures, ship hulls, and offshore equipment exposed to marine and industrial atmospheres.
Dimensional Restoration
Builds up worn shafts, bearing journals, and other machined components before final finishing, offering a cost-effective repair alternative to replacement parts.