Thermal Spray Gun > Coating Wires
Nickel Alloy Spray Wire 1.2 mm
| Wire type | Thermal spray wire |
|---|---|
| Diameter | Multiple sizes |
| Process | Arc / flame spray |
| Spool | Standard spools |
| MOQ | 1 spool |
| Availability | Confirmed on enquiry |
| Delivery | Domestic & export |
- Tested before dispatch
- Demo / site visit
- Installation support
- GST invoice
Sizes & Price
Compare diameter and spool — then get the best price.
| Diameter | Spool | Process | Best for | |
|---|---|---|---|---|
| 1.6 mm | 15 kg | Arc spray | General coating | |
| 2.0 mmPopular | 15 kg | Arc spray | Popular size | |
| 3.2 mm | 15 kg | Arc spray | Heavy build-up |
Specifications
Technical details for planning, quotation and supply.
| Product | Nickel Alloy Spray Wire 1.2 mm |
|---|---|
| Product Type | Thermal Spray Wire |
| Base Material | Nickel Alloy |
| Wire Diameter | 1.2 mm |
| Spray Process | Arc Spray / Flame Spray |
| Pack Options | 15 kg spool, 20 kg spool, 25 kg spool, coil pack |
| Alloy Grade | Confirmed on enquiry (e.g., NiCr, NiAl, NiCrAlY, Monel-type) |
| Melting Point | Depends on specific alloy grade |
| Coating Purpose | Corrosion resistance, oxidation resistance, dimensional restoration |
| Availability | Ex-stock or short lead time; confirmed on enquiry |
Product description
Details buyers use to confirm grade, use and supply.
Nickel Alloy Wire for Thermal Spray Coating
Thermal spraying with nickel alloy wire produces dense, well-bonded coatings that protect base materials from wear, high-temperature oxidation, and corrosive attack. The 1.2 mm diameter is a widely used size that balances stable feedability with good deposition rates in both arc spray and combustion flame spray equipment.
Typical applications include the restoration of worn shafts, protection of boiler tubes, and corrosion-resistant overlays on steel structures. The final coating properties depend on the specific nickel alloy chemistry selected, which can be tailored for hardness, machinability, or chemical resistance.
Pack Options and Handling
This wire is available on 15 kg, 20 kg, and 25 kg spools, as well as in coil packs. Spools are precision-wound to ensure smooth, snag-free feeding through your spray gun's drive mechanism. Coil packs are a cost-effective option for high-volume shops using dereeling equipment. We recommend storing wire in a dry, covered area to maintain surface cleanliness and prevent any contamination that could affect coating quality.
About SPA2Z — Your Source for Nickel Alloy Spray Wire 1.2 mm
SPA2Z supports industrial buyers in sourcing the right thermal spray consumables for their coating operations. We supply nickel alloy spray wire in 1.2 mm diameter, helping you match the correct alloy grade to your specific application—whether it's corrosion protection, wear resistance, or dimensional buildup.
Our team assists with grade selection, pack size configuration, and process compatibility. We focus on practical, no-fuss supply for workshops, maintenance crews, and distributors who need reliable wire that feeds consistently and performs predictably. Contact us with your target coating specification, and we will provide a quotation for the appropriate nickel alloy wire grade and quantity.
Applications
Where this coating wire is commonly used.
Corrosion Protection
Applying nickel alloy coatings to steel structures, tanks, and pipelines exposed to corrosive industrial or marine environments.
Dimensional Restoration
Rebuilding worn shafts, journals, and bearing housings back to original dimensions in heavy equipment and rotating machinery.
High-Temperature Oxidation Resistance
Protecting boiler tubes, furnace components, and exhaust systems from scaling and oxidation at elevated temperatures.
Maintenance and Repair
On-site and workshop repair of mismachined or service-damaged components using portable arc spray equipment.