Thermal Spray Gun > Coating Wires

Nickel Alloy Spray Wire 1.2 mm

4.6(38 reviews)Verified Supplier
Get Latest Price / UnitPrice on requestMOQ: 1 spool
Wire typeThermal spray wire
DiameterMultiple sizes
ProcessArc / flame spray
SpoolStandard spools
MOQ1 spool
AvailabilityConfirmed on enquiry
DeliveryDomestic & export
  • Tested before dispatch
  • Demo / site visit
  • Installation support
  • GST invoice
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Quality testedChecked before dispatch
Quote in 24 hrsPrice, stock, delivery
Demo / site visitSee it before you buy
Service & sparesSupport after install

Sizes & Price

Compare diameter and spool — then get the best price.

DiameterSpoolProcessBest for
1.6 mm 15 kg Arc spray General coating
3.2 mm 15 kg Arc spray Heavy build-up

Specifications

Technical details for planning, quotation and supply.

ProductNickel Alloy Spray Wire 1.2 mm
Product TypeThermal Spray Wire
Base MaterialNickel Alloy
Wire Diameter1.2 mm
Spray ProcessArc Spray / Flame Spray
Pack Options15 kg spool, 20 kg spool, 25 kg spool, coil pack
Alloy GradeConfirmed on enquiry (e.g., NiCr, NiAl, NiCrAlY, Monel-type)
Melting PointDepends on specific alloy grade
Coating PurposeCorrosion resistance, oxidation resistance, dimensional restoration
AvailabilityEx-stock or short lead time; confirmed on enquiry

Product description

Details buyers use to confirm grade, use and supply.

Nickel Alloy Wire for Thermal Spray Coating

Thermal spraying with nickel alloy wire produces dense, well-bonded coatings that protect base materials from wear, high-temperature oxidation, and corrosive attack. The 1.2 mm diameter is a widely used size that balances stable feedability with good deposition rates in both arc spray and combustion flame spray equipment.

Typical applications include the restoration of worn shafts, protection of boiler tubes, and corrosion-resistant overlays on steel structures. The final coating properties depend on the specific nickel alloy chemistry selected, which can be tailored for hardness, machinability, or chemical resistance.

Pack Options and Handling

This wire is available on 15 kg, 20 kg, and 25 kg spools, as well as in coil packs. Spools are precision-wound to ensure smooth, snag-free feeding through your spray gun's drive mechanism. Coil packs are a cost-effective option for high-volume shops using dereeling equipment. We recommend storing wire in a dry, covered area to maintain surface cleanliness and prevent any contamination that could affect coating quality.

About SPA2Z — Your Source for Nickel Alloy Spray Wire 1.2 mm

SPA2Z supports industrial buyers in sourcing the right thermal spray consumables for their coating operations. We supply nickel alloy spray wire in 1.2 mm diameter, helping you match the correct alloy grade to your specific application—whether it's corrosion protection, wear resistance, or dimensional buildup.

Our team assists with grade selection, pack size configuration, and process compatibility. We focus on practical, no-fuss supply for workshops, maintenance crews, and distributors who need reliable wire that feeds consistently and performs predictably. Contact us with your target coating specification, and we will provide a quotation for the appropriate nickel alloy wire grade and quantity.

Applications

Where this coating wire is commonly used.

Corrosion Protection

Applying nickel alloy coatings to steel structures, tanks, and pipelines exposed to corrosive industrial or marine environments.

Dimensional Restoration

Rebuilding worn shafts, journals, and bearing housings back to original dimensions in heavy equipment and rotating machinery.

High-Temperature Oxidation Resistance

Protecting boiler tubes, furnace components, and exhaust systems from scaling and oxidation at elevated temperatures.

Maintenance and Repair

On-site and workshop repair of mismachined or service-damaged components using portable arc spray equipment.

FAQ

Which wire diameter should I choose?
It depends on your spray gun and the job. Common diameters are 1.6 mm, 2.0 mm, 2.5 mm and 3.2 mm. Confirm the tip size on your gun, or send a photo of your old spool.
Will this wire work with my arc or flame spray gun?
Our coating wires are made for arc spray and flame spray systems. Confirm the diameter your gun and contact tips are set for.
Do you supply spool or bulk quantities?
Yes. Order a single spool or bulk. Choose Kg, Spool or Coil and enter the quantity in the quote form.
How do I get the price and delivery time for wire?
Choose diameter and quantity, then share your location. We reply within 24 hours with price and delivery time.
Need a price? Ask us here.