Thermal Spray Gun > Coating Wires

Nickel Alloy Spray Wire 1.6 mm

4.6(38 reviews)Verified Supplier
Get Latest Price / UnitPrice on requestMOQ: 1 spool
Wire typeThermal spray wire
DiameterMultiple sizes
ProcessArc / flame spray
SpoolStandard spools
MOQ1 spool
AvailabilityConfirmed on enquiry
DeliveryDomestic & export
  • Tested before dispatch
  • Demo / site visit
  • Installation support
  • GST invoice
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Quality testedChecked before dispatch
Quote in 24 hrsPrice, stock, delivery
Demo / site visitSee it before you buy
Service & sparesSupport after install

Sizes & Price

Compare diameter and spool — then get the best price.

DiameterSpoolProcessBest for
1.6 mm 15 kg Arc spray General coating
3.2 mm 15 kg Arc spray Heavy build-up

Specifications

Technical details for planning, quotation and supply.

ProductNickel Alloy Spray Wire 1.6 mm
Product TypeThermal Spray Wire
Base MaterialNickel Alloy
Diameter1.6 mm
Spray Process CompatibilityArc Spray, Flame Spray (confirmed on enquiry)
Pack Options15 kg spool, 20 kg spool, 25 kg spool, coil pack
Alloy GradeConfirmed on enquiry
Melting PointConfirmed on enquiry
Coating PurposeCorrosion resistance, oxidation protection, dimensional restoration

Product description

Details buyers use to confirm grade, use and supply.

Nickel Alloy Thermal Spray Wire for Industrial Coating

Thermal spraying with nickel alloy wire creates dense, well-bonded coatings that protect base metals in harsh environments. The 1.6 mm diameter is a common size compatible with many standard arc spray and combustion flame spray systems. Typical uses include corrosion-resistant coatings on steel structures, boiler tubes, pump sleeves, and hydraulic rods, as well as dimensional buildup before final machining.

Because nickel alloys vary in composition—some emphasize pure nickel for caustic resistance, while others include chromium or molybdenum for high-temperature oxidation and wear—confirming the exact grade against your service conditions is essential. SPA2Z helps buyers match wire chemistry to the intended coating function, whether that is a bond coat, a corrosion barrier, or a hard-facing underlayer.

Pack Options and Handling

This wire is available in standard spool sizes of 15 kg, 20 kg, and 25 kg, as well as coil packs for high-volume or continuous-feed setups. Spools are wound to ensure consistent payout and minimal tangling during spray operations. Proper storage in a dry environment is recommended to maintain wire surface condition and feedability.

About SPA2Z — Nickel Alloy Spray Wire 1.6 mm

SPA2Z supplies nickel alloy spray wire to industrial coating shops, maintenance teams, and surface preparation contractors who need reliable consumables for thermal spray work. When you enquire, we help you specify the right wire grade and diameter for your spray process—whether arc or flame—and confirm pack sizes that fit your production volume.

We support buyers who need:

  • Assistance selecting a nickel alloy grade based on corrosion, temperature, or wear requirements
  • Compatibility checks with common arc spray and flame spray equipment
  • Spool and coil pack options that reduce changeover time on longer runs
  • Straightforward quotation with clear lead times and pack quantities

For a wire grade and diameter quote, contact SPA2Z with your target coating specification or component details, and we will respond with pricing and availability.

Applications

Where this coating wire is commonly used.

Corrosion Protection

Nickel alloy coatings shield steel components from corrosive environments in chemical plants, marine settings, and industrial processing equipment.

Dimensional Restoration

Used to rebuild worn shafts, pump sleeves, and hydraulic rods back to original dimensions before final machining.

Oxidation Resistance

Nickel-based coatings resist high-temperature oxidation on boiler tubes, furnace parts, and exhaust components.

Bond Coats

Applied as an intermediate bond layer under ceramic or cermet top coats to improve adhesion and thermal compatibility.

FAQ

Which wire diameter should I choose?
It depends on your spray gun and the job. Common diameters are 1.6 mm, 2.0 mm, 2.5 mm and 3.2 mm. Confirm the tip size on your gun, or send a photo of your old spool.
Will this wire work with my arc or flame spray gun?
Our coating wires are made for arc spray and flame spray systems. Confirm the diameter your gun and contact tips are set for.
Do you supply spool or bulk quantities?
Yes. Order a single spool or bulk. Choose Kg, Spool or Coil and enter the quantity in the quote form.
How do I get the price and delivery time for wire?
Choose diameter and quantity, then share your location. We reply within 24 hours with price and delivery time.
Need a price? Ask us here.