Thermal Spray Gun > Coating Wires
Nickel Alloy Spray Wire 1.6 mm
| Wire type | Thermal spray wire |
|---|---|
| Diameter | Multiple sizes |
| Process | Arc / flame spray |
| Spool | Standard spools |
| MOQ | 1 spool |
| Availability | Confirmed on enquiry |
| Delivery | Domestic & export |
- Tested before dispatch
- Demo / site visit
- Installation support
- GST invoice
Sizes & Price
Compare diameter and spool — then get the best price.
| Diameter | Spool | Process | Best for | |
|---|---|---|---|---|
| 1.6 mm | 15 kg | Arc spray | General coating | |
| 2.0 mmPopular | 15 kg | Arc spray | Popular size | |
| 3.2 mm | 15 kg | Arc spray | Heavy build-up |
Specifications
Technical details for planning, quotation and supply.
| Product | Nickel Alloy Spray Wire 1.6 mm |
|---|---|
| Product Type | Thermal Spray Wire |
| Base Material | Nickel Alloy |
| Diameter | 1.6 mm |
| Spray Process Compatibility | Arc Spray, Flame Spray (confirmed on enquiry) |
| Pack Options | 15 kg spool, 20 kg spool, 25 kg spool, coil pack |
| Alloy Grade | Confirmed on enquiry |
| Melting Point | Confirmed on enquiry |
| Coating Purpose | Corrosion resistance, oxidation protection, dimensional restoration |
Product description
Details buyers use to confirm grade, use and supply.
Nickel Alloy Thermal Spray Wire for Industrial Coating
Thermal spraying with nickel alloy wire creates dense, well-bonded coatings that protect base metals in harsh environments. The 1.6 mm diameter is a common size compatible with many standard arc spray and combustion flame spray systems. Typical uses include corrosion-resistant coatings on steel structures, boiler tubes, pump sleeves, and hydraulic rods, as well as dimensional buildup before final machining.
Because nickel alloys vary in composition—some emphasize pure nickel for caustic resistance, while others include chromium or molybdenum for high-temperature oxidation and wear—confirming the exact grade against your service conditions is essential. SPA2Z helps buyers match wire chemistry to the intended coating function, whether that is a bond coat, a corrosion barrier, or a hard-facing underlayer.
Pack Options and Handling
This wire is available in standard spool sizes of 15 kg, 20 kg, and 25 kg, as well as coil packs for high-volume or continuous-feed setups. Spools are wound to ensure consistent payout and minimal tangling during spray operations. Proper storage in a dry environment is recommended to maintain wire surface condition and feedability.
About SPA2Z — Nickel Alloy Spray Wire 1.6 mm
SPA2Z supplies nickel alloy spray wire to industrial coating shops, maintenance teams, and surface preparation contractors who need reliable consumables for thermal spray work. When you enquire, we help you specify the right wire grade and diameter for your spray process—whether arc or flame—and confirm pack sizes that fit your production volume.
We support buyers who need:
- Assistance selecting a nickel alloy grade based on corrosion, temperature, or wear requirements
- Compatibility checks with common arc spray and flame spray equipment
- Spool and coil pack options that reduce changeover time on longer runs
- Straightforward quotation with clear lead times and pack quantities
For a wire grade and diameter quote, contact SPA2Z with your target coating specification or component details, and we will respond with pricing and availability.
Applications
Where this coating wire is commonly used.
Corrosion Protection
Nickel alloy coatings shield steel components from corrosive environments in chemical plants, marine settings, and industrial processing equipment.
Dimensional Restoration
Used to rebuild worn shafts, pump sleeves, and hydraulic rods back to original dimensions before final machining.
Oxidation Resistance
Nickel-based coatings resist high-temperature oxidation on boiler tubes, furnace parts, and exhaust components.
Bond Coats
Applied as an intermediate bond layer under ceramic or cermet top coats to improve adhesion and thermal compatibility.