Thermal Spray Gun > Coating Powder

Nickel-Aluminum Powder 15-45 µm

4.6(38 reviews)Verified Supplier
Get Latest Price / UnitPrice on requestMOQ: 1 pack
PowderThermal spray powder
MeshMultiple meshes
ProcessHVOF / plasma
PackSealed packs
MOQ1 pack
AvailabilityConfirmed on enquiry
DeliveryDomestic & export
  • Tested before dispatch
  • Demo / site visit
  • Installation support
  • GST invoice
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Quality testedChecked before dispatch
Quote in 24 hrsPrice, stock, delivery
Demo / site visitSee it before you buy
Service & sparesSupport after install

Mesh & Price

Compare mesh and packing — then request price.

MeshDensityProcessBest for
−325 — Plasma Fine coat

Specifications

Technical details for planning, quotation and supply.

ProductNickel-Aluminum Powder 15-45 µm
Product NameNickel-Aluminum Powder
Particle Size15-45 µm
ChemistryNickel-Aluminum (NiAl)
MorphologySpherical / Spheroidal
Process CompatibilityHVOF, Plasma Spray, Flame Spray
Pack Options5 kg tin, 10 kg tin, 25 kg pail
ApplicationBond coat for thermal spray coatings
Hardness RangeNeeds confirmation

Product description

Details buyers use to confirm grade, use and supply.

NiAl Bond Coat Powder for Thermal Spray

This 15-45 µm Nickel-Aluminum powder is formulated to deliver a dense, well-bonded underlayer that resists oxidation and thermal shock. The controlled particle size distribution ensures stable powder feed rates and uniform melting, which translates to repeatable coating quality across production runs. It is suitable for applications where a rough, chemically active surface is needed to anchor a top coat.

Process Compatibility and Selection

The 15-45 µm cut is compatible with high-velocity oxygen fuel (HVOF), atmospheric plasma spray (APS), and flame spray processes. The choice of process depends on the substrate material, component geometry, and required coating properties. Our team can help confirm the right powder grade for your specific spray system and application parameters.

About SPA2Z — Your Source for Nickel-Aluminum Powder 15-45 µm

SPA2Z supports industrial buyers and coating workshops in sourcing Nickel-Aluminum 15-45 µm powder for thermal spray bond coats. We understand that consistent particle size and reliable chemistry are critical to your coating process. We help you navigate grade selection, pack size options, and process compatibility so you receive a powder that performs predictably in your HVOF, plasma, or flame spray system.

Contact us with your required quantity and spray process details to receive a tailored quotation for Nickel-Aluminum Powder 15-45 µm.

Applications

Where this powder is commonly sprayed.

Bond Coats for Thermal Spray

Applied as an intermediate layer between the substrate and a ceramic or cermet top coat to improve adhesion and reduce thermal expansion mismatch stresses.

Dimensional Restoration

Used as a build-up material for worn steel components before applying a final dimensionally accurate top coat, particularly where a rough, well-bonded surface is needed.

Oxidation and Corrosion Protection

The NiAl bond coat provides a dense underlayer that protects the base material from oxidation and hot corrosion in high-temperature service environments.

FAQ

Which mesh size should I choose?
Mesh depends on your spray process and coating requirement. Use the mesh table on the product page, or select Custom and describe your need.
Which spray processes are supported?
Typical processes include HVOF, plasma spray, flame spray and cold spray. Select your process in the quote form so we quote the right grade.
Can I order a sample or bulk powder?
Yes. Ask for a sample bottle or bulk drums. Enter quantity and choose Kg, Bottle or Drum in the form.
Can you share a certificate or material data sheet?
Yes. Request a COA or datasheet in your enquiry and we share available documents with the quote.
Need a price? Ask us here.