Thermal Spray Gun > Coating Powder

Nickel-Aluminum Powder 20-63 µm

4.6(38 reviews)Verified Supplier
Get Latest Price / UnitPrice on requestMOQ: 1 pack
PowderThermal spray powder
MeshMultiple meshes
ProcessHVOF / plasma
PackSealed packs
MOQ1 pack
AvailabilityConfirmed on enquiry
DeliveryDomestic & export
  • Tested before dispatch
  • Demo / site visit
  • Installation support
  • GST invoice
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Quality testedChecked before dispatch
Quote in 24 hrsPrice, stock, delivery
Demo / site visitSee it before you buy
Service & sparesSupport after install

Mesh & Price

Compare mesh and packing — then request price.

MeshDensityProcessBest for
−325 — Plasma Fine coat

Specifications

Technical details for planning, quotation and supply.

ProductNickel-Aluminum Powder 20-63 µm
Product NameNickel-Aluminum Powder
Particle Size Range20-63 µm
Primary ApplicationThermal Spray Bond Coat
Compatible ProcessesHVOF, Plasma Spray, Flame Spray
Pack Options5 kg tin, 10 kg tin, 25 kg pail
Chemical CompositionNickel-Aluminum (exact ratio grade-dependent)
MorphologyComposite/Clad (grade-dependent)
Coating HardnessGrade-dependent
Deposition EfficiencyGrade-dependent

Product description

Details buyers use to confirm grade, use and supply.

Understanding Nickel-Aluminum Bond Coat Powder

Nickel-Aluminum powders are a cornerstone in thermal spray technology, primarily valued for their self-bonding characteristics. When sprayed, the nickel and aluminum react exothermically, generating additional heat that helps the molten particles fuse effectively to a prepared surface. This mechanism produces a dense, rough, and highly adherent coating layer that serves as an ideal foundation for ceramic, cermet, or metallic top coats. The 20-63 µm particle size distribution is a common specification designed to ensure consistent feeding and melting in standard thermal spray equipment.

Key Selection Considerations for Engineers

Selecting the correct powder grade is critical for coating performance. While the particle size range is fixed at 20-63 µm, the precise chemical composition, morphology, and resulting coating hardness can vary by manufacturer and specific grade. Buyers should verify the nickel-to-aluminum ratio, as this directly influences the exothermic reaction intensity and final coating properties. The powder's morphology—whether it is a clad, composite, or blended powder—also affects flowability and deposition efficiency. SPA2Z assists procurement teams and engineers in navigating these variables to source a grade that matches their specific process parameters, whether for dimensional restoration, corrosion protection, or as a bond coat for thermal barrier coatings.

About SPA2Z — Your Source for Nickel-Aluminum Powder 20-63 µm

SPA2Z is a supplier of industrial consumables, including thermal spray powders, for surface preparation and coating operations. We understand that coating quality begins with consistent, high-quality feedstock. For buyers of Nickel-Aluminum Powder 20-63 µm, we focus on providing a straightforward procurement path with clear technical communication.

Our support for this product includes:

  • Grade-Specific Quotation: We provide detailed quotes based on the specific powder grade, chemistry, and pack size you require, without forcing a one-size-fits-all option.
  • Process Compatibility Guidance: We help confirm that the supplied powder grade is compatible with your HVOF, plasma, or flame spray system.
  • Industrial Supply Focus: We cater to engineering workshops, fabrication units, and maintenance teams who need reliable coating powders as part of their broader surface preparation consumables inventory.

Contact SPA2Z to discuss your Nickel-Aluminum powder requirements and receive a competitive quotation for your next project.

Applications

Where this powder is commonly sprayed.

Bond Coat for Thermal Barriers

Creates a high-adhesion foundation layer for ceramic top coats (e.g., Yttria-Stabilized Zirconia) used in high-temperature engine and turbine component protection.

Dimensional Restoration

Used as a build-up material to restore worn or mismachined steel and nickel-alloy components before applying a final surface coating.

Corrosion & Oxidation Resistance

Provides a dense, protective underlayer that enhances the resistance of the entire coating system to corrosive and oxidizing environments.

FAQ

Which mesh size should I choose?
Mesh depends on your spray process and coating requirement. Use the mesh table on the product page, or select Custom and describe your need.
Which spray processes are supported?
Typical processes include HVOF, plasma spray, flame spray and cold spray. Select your process in the quote form so we quote the right grade.
Can I order a sample or bulk powder?
Yes. Ask for a sample bottle or bulk drums. Enter quantity and choose Kg, Bottle or Drum in the form.
Can you share a certificate or material data sheet?
Yes. Request a COA or datasheet in your enquiry and we share available documents with the quote.
Need a price? Ask us here.