Thermal Spray Gun > Coating Powder
Nickel-Aluminum Powder 45-90 µm
| Powder | Thermal spray powder |
|---|---|
| Mesh | Multiple meshes |
| Process | HVOF / plasma |
| Pack | Sealed packs |
| MOQ | 1 pack |
| Availability | Confirmed on enquiry |
| Delivery | Domestic & export |
- Tested before dispatch
- Demo / site visit
- Installation support
- GST invoice
Mesh & Price
Compare mesh and packing — then request price.
| Mesh | Density | Process | Best for | |
|---|---|---|---|---|
| −140 +325Popular | — | HVOF / plasma | Popular mesh | |
| −325 | — | Plasma | Fine coat |
Specifications
Technical details for planning, quotation and supply.
| Product | Nickel-Aluminum Powder 45-90 µm |
|---|---|
| Material | Nickel-Aluminum Composite |
| Particle Size | 45–90 µm |
| Morphology | Spherical / Irregular |
| Manufacturing Process | Gas Atomized / Clad |
| Chemistry (Ni:Al Ratio) | 95:5 / 80:20 |
| Suitable Processes | HVOF, Plasma Spray, Flame Spray |
| Pack Sizes | 5 kg tin, 10 kg tin, 25 kg pail |
| Hardness (Coating) | To be confirmed based on grade |
| Deposit Efficiency | To be confirmed based on process |
Product description
Details buyers use to confirm grade, use and supply.
Nickel-Aluminum Bond Coat Powder for Thermal Spray
Nickel-Aluminum powder is a core material in the thermal spray industry, valued for its self-bonding properties. When sprayed, the nickel and aluminum particles undergo an exothermic reaction, generating additional heat that helps the coating fuse to the substrate. This makes it an ideal bond coat for subsequent ceramic, cermet, or metallic top coats, improving overall coating integrity and service life.
The 45–90 µm particle size distribution is compatible with a range of thermal spray equipment. It flows well through powder feeders and melts consistently in the flame or plasma jet, producing a dense, well-adhered layer. Common applications include dimensional restoration, wear resistance underlays, and corrosion protection primers on components like shafts, journals, and hydraulic rods.
Selecting the Right Grade for Your Process
Not all Nickel-Aluminum powders are the same. Chemistry, particle morphology, and size distribution directly affect sprayability, deposit efficiency, and coating quality. SPA2Z helps buyers match the powder grade to their specific equipment—whether you run a high-velocity oxy-fuel (HVOF) system, an atmospheric plasma spray (APS) setup, or a wire/flame powder gun. We can supply standard grades and work with you to source specialty compositions if your application demands tighter specs.
About SPA2Z — Your Source for Nickel-Aluminum Powder 45-90 µm
SPA2Z supplies industrial coating powders to workshops, manufacturers, and distributors who need consistent quality and practical support. When you enquire about Nickel-Aluminum Powder 45-90 µm, we focus on understanding your spray process, substrate, and performance requirements so we can recommend a suitable grade from available stock or upcoming production batches.
We support buyers with:
- Grade selection guidance based on your thermal spray equipment (HVOF, plasma, flame).
- Pack size options to match your consumption rate—from trial quantities to bulk orders.
- Straightforward quotation process with clear lead times and supply terms.
If you are setting up a new coating line, qualifying an alternative powder source, or simply need a reliable replenishment supply, contact SPA2Z with your target specs. We will provide a competitive quote and help you keep your spray booth running without interruption.
Applications
Where this powder is commonly sprayed.
Bond Coat for Thermal Spray
Applied as an intermediate layer between the substrate and a ceramic or cermet top coat to improve adhesion and reduce thermal expansion mismatch stresses.
Dimensional Restoration
Used to rebuild worn shafts, journals, and bearing housings before machining back to original dimensions.
Corrosion Protection Underlay
Provides a dense, well-bonded base layer that enhances the corrosion resistance of the overall coating system on steel components.