Thermal Spray Gun > Coating Powder

Nickel-Aluminum Powder 45-90 µm

4.6(38 reviews)Verified Supplier
Get Latest Price / UnitPrice on requestMOQ: 1 pack
PowderThermal spray powder
MeshMultiple meshes
ProcessHVOF / plasma
PackSealed packs
MOQ1 pack
AvailabilityConfirmed on enquiry
DeliveryDomestic & export
  • Tested before dispatch
  • Demo / site visit
  • Installation support
  • GST invoice
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Quality testedChecked before dispatch
Quote in 24 hrsPrice, stock, delivery
Demo / site visitSee it before you buy
Service & sparesSupport after install

Mesh & Price

Compare mesh and packing — then request price.

MeshDensityProcessBest for
−325 — Plasma Fine coat

Specifications

Technical details for planning, quotation and supply.

ProductNickel-Aluminum Powder 45-90 µm
MaterialNickel-Aluminum Composite
Particle Size45–90 µm
MorphologySpherical / Irregular
Manufacturing ProcessGas Atomized / Clad
Chemistry (Ni:Al Ratio)95:5 / 80:20
Suitable ProcessesHVOF, Plasma Spray, Flame Spray
Pack Sizes5 kg tin, 10 kg tin, 25 kg pail
Hardness (Coating)To be confirmed based on grade
Deposit EfficiencyTo be confirmed based on process

Product description

Details buyers use to confirm grade, use and supply.

Nickel-Aluminum Bond Coat Powder for Thermal Spray

Nickel-Aluminum powder is a core material in the thermal spray industry, valued for its self-bonding properties. When sprayed, the nickel and aluminum particles undergo an exothermic reaction, generating additional heat that helps the coating fuse to the substrate. This makes it an ideal bond coat for subsequent ceramic, cermet, or metallic top coats, improving overall coating integrity and service life.

The 45–90 µm particle size distribution is compatible with a range of thermal spray equipment. It flows well through powder feeders and melts consistently in the flame or plasma jet, producing a dense, well-adhered layer. Common applications include dimensional restoration, wear resistance underlays, and corrosion protection primers on components like shafts, journals, and hydraulic rods.

Selecting the Right Grade for Your Process

Not all Nickel-Aluminum powders are the same. Chemistry, particle morphology, and size distribution directly affect sprayability, deposit efficiency, and coating quality. SPA2Z helps buyers match the powder grade to their specific equipment—whether you run a high-velocity oxy-fuel (HVOF) system, an atmospheric plasma spray (APS) setup, or a wire/flame powder gun. We can supply standard grades and work with you to source specialty compositions if your application demands tighter specs.

About SPA2Z — Your Source for Nickel-Aluminum Powder 45-90 µm

SPA2Z supplies industrial coating powders to workshops, manufacturers, and distributors who need consistent quality and practical support. When you enquire about Nickel-Aluminum Powder 45-90 µm, we focus on understanding your spray process, substrate, and performance requirements so we can recommend a suitable grade from available stock or upcoming production batches.

We support buyers with:

  • Grade selection guidance based on your thermal spray equipment (HVOF, plasma, flame).
  • Pack size options to match your consumption rate—from trial quantities to bulk orders.
  • Straightforward quotation process with clear lead times and supply terms.

If you are setting up a new coating line, qualifying an alternative powder source, or simply need a reliable replenishment supply, contact SPA2Z with your target specs. We will provide a competitive quote and help you keep your spray booth running without interruption.

Applications

Where this powder is commonly sprayed.

Bond Coat for Thermal Spray

Applied as an intermediate layer between the substrate and a ceramic or cermet top coat to improve adhesion and reduce thermal expansion mismatch stresses.

Dimensional Restoration

Used to rebuild worn shafts, journals, and bearing housings before machining back to original dimensions.

Corrosion Protection Underlay

Provides a dense, well-bonded base layer that enhances the corrosion resistance of the overall coating system on steel components.

FAQ

Which mesh size should I choose?
Mesh depends on your spray process and coating requirement. Use the mesh table on the product page, or select Custom and describe your need.
Which spray processes are supported?
Typical processes include HVOF, plasma spray, flame spray and cold spray. Select your process in the quote form so we quote the right grade.
Can I order a sample or bulk powder?
Yes. Ask for a sample bottle or bulk drums. Enter quantity and choose Kg, Bottle or Drum in the form.
Can you share a certificate or material data sheet?
Yes. Request a COA or datasheet in your enquiry and we share available documents with the quote.
Need a price? Ask us here.